Large
accelerated filer ¨
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Accelerated
filer x
|
Non-accelerated
filer ¨
|
Smaller
reporting company ¨
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Page
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COVER
PAGE
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1
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TABLE
OF CONTENTS
|
2
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PART
I - FINANCIAL INFORMATION (unaudited)
|
|
ITEM
1. Condensed Consolidated Financial
Statements
|
|
Condensed Consolidated Balance Sheets
|
3
|
Condensed Consolidated Statements of Operations and Comprehensive Income
(Loss)
|
4
|
Condensed Consolidated Statements of Cash Flows
|
5
|
Condensed Consolidated Statements of Stockholders’ Equity
|
6
|
Notes to Condensed Consolidated Financial Statements
|
7
|
ITEM
2. Management’s Discussion and Analysis of
Financial Condition and Results of Operations
|
28
|
ITEM
3. Quantitative and Qualitative Disclosures About
Market Risk
|
46
|
ITEM
4. Controls and Procedures
|
47
|
PART
II - OTHER INFORMATION
|
|
|
|
ITEM
1. Legal Proceedings
|
48
|
ITEM
1A. Risk Factors
|
48
|
ITEM
2. Unregistered Sales of Equity Securities and Use
of Proceeds
|
48
|
ITEM
3. Defaults Upon Senior Securities
|
48
|
ITEM
4. Submission of Matters to a Vote of Security
Holders
|
49
|
ITEM
5. Other Information
|
49
|
ITEM
6. Exhibits
|
49
|
SIGNATURES
|
49
|
EXHIBIT
INDEX
|
49
|
As of
|
||||||||
October 2,
|
January 2,
|
|||||||
|
2009
|
2009 (1)
|
||||||
ASSETS
|
||||||||
Current
assets:
|
||||||||
Cash
and cash equivalents
|
$ | 29,545 | $ | 22,063 | ||||
Accounts
receivable, net of allowance for doubtful accounts of $2.4 million in 2009
and $1.6 million in 2008
|
76,637 | 86,364 | ||||||
Inventories,
net of reserve
|
115,761 | 112,304 | ||||||
Deferred
income taxes
|
15,033 | 8,086 | ||||||
Prepaid
expenses and other current assets
|
10,843 | 6,754 | ||||||
Total
current assets
|
247,819 | 235,571 | ||||||
Property,
plant and equipment, net
|
157,000 | 166,668 | ||||||
Amortizing
intangible assets, net
|
84,474 | 90,259 | ||||||
Trademarks
and tradenames
|
36,208 | 36,130 | ||||||
Goodwill
|
303,994 | 302,221 | ||||||
Deferred
income taxes
|
2,413 | 1,942 | ||||||
Other
assets
|
15,453 | 15,242 | ||||||
Total
assets
|
$ | 847,361 | $ | 848,033 | ||||
LIABILITIES
AND STOCKHOLDERS’ EQUITY
|
||||||||
Current
liabilities:
|
||||||||
Current
portion of long-term debt
|
$ | 30,450 | $ | - | ||||
Accounts
payable
|
28,804 | 48,727 | ||||||
Income
taxes payable
|
2,570 | 4,128 | ||||||
Accrued
expenses and other current liabilities
|
74,857 | 40,497 | ||||||
Total
current liabilities
|
136,681 | 93,352 | ||||||
Long-term
debt
|
265,656 | 314,384 | ||||||
Deferred
income taxes
|
58,251 | 57,905 | ||||||
Other
long-term liabilities
|
6,831 | 7,601 | ||||||
Total
liabilities
|
467,419 | 473,242 | ||||||
Stockholders'
equity:
|
||||||||
Preferred
stock, $0.001 par value, authorized 100,000,000 shares; no shares
issued or outstanding in 2009 or 2008
|
- | - | ||||||
Common
stock, $0.001 par value, authorized 100,000,000 shares; 23,190,401
shares issued and outstanding in 2009 and 22,970,916 shares issued and
22,943,176 shares outstanding in 2008
|
23 | 23 | ||||||
Additional
paid-in capital
|
290,488 | 283,322 | ||||||
Treasury
stock, at cost, no shares in 2009 and 27,740 shares in
2008
|
- | (741 | ) | |||||
Retained
earnings
|
87,796 | 95,263 | ||||||
Accumulated
other comprehensive gain (loss)
|
1,635 | (3,076 | ) | |||||
Total
stockholders’ equity
|
379,942 | 374,791 | ||||||
Total
liabilities and stockholders' equity
|
$ | 847,361 | $ | 848,033 |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008 (1)
|
2009
|
2008 (1)
|
|||||||||||||
Sales
|
$ | 121,470 | $ | 136,242 | $ | 396,013 | $ | 400,044 | ||||||||
Cost
of sales
|
82,333 | 94,489 | 271,240 | 290,997 | ||||||||||||
Gross
profit
|
39,137 | 41,753 | 124,773 | 109,047 | ||||||||||||
Operating
expenses:
|
||||||||||||||||
Selling,
general and administrative expenses
|
15,790 | 15,681 | 52,362 | 52,685 | ||||||||||||
Research,
development and engineering costs, net
|
9,701 | 6,793 | 26,270 | 23,722 | ||||||||||||
Acquired
in-process research and development
|
- | - | - | 2,240 | ||||||||||||
Litigation
charge (Note 12)
|
34,500 | - | 34,500 | - | ||||||||||||
Other
operating expense, net
|
3,079 | 3,565 | 8,306 | 7,474 | ||||||||||||
Total
operating expenses
|
63,070 | 26,039 | 121,438 | 86,121 | ||||||||||||
Operating
income (loss)
|
(23,933 | ) | 15,714 | 3,335 | 22,926 | |||||||||||
Interest
expense
|
4,895 | 4,981 | 14,714 | 14,948 | ||||||||||||
Interest
income
|
(22 | ) | (142 | ) | (49 | ) | (663 | ) | ||||||||
Other
income, net
|
(112 | ) | (234 | ) | (509 | ) | (1,597 | ) | ||||||||
Income
(loss) before provision (benefit) for income taxes
|
(28,694 | ) | 11,109 | (10,821 | ) | 10,238 | ||||||||||
Provision
(benefit) for income taxes
|
(8,001 | ) | 4,593 | (3,354 | ) | 3,454 | ||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (7,467 | ) | $ | 6,784 | ||||||
Earnings
(loss) per share:
|
||||||||||||||||
Basic
|
$ | (0.90 | ) | $ | 0.29 | $ | (0.33 | ) | $ | 0.30 | ||||||
Diluted
|
$ | (0.90 | ) | $ | 0.28 | $ | (0.33 | ) | $ | 0.30 | ||||||
Weighted
average shares outstanding:
|
||||||||||||||||
Basic
|
22,963 | 22,557 | 22,912 | 22,493 | ||||||||||||
Diluted
|
22,963 | 24,087 | 22,912 | 22,697 | ||||||||||||
Comprehensive
income (loss):
|
||||||||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (7,467 | ) | $ | 6,784 | ||||||
Foreign
currency translation gain (loss)
|
4,871 | (4,914 | ) | 4,888 | 366 | |||||||||||
Unrealized
loss on cash flow hedges, net of tax
|
(213 | ) | (351 | ) | (177 | ) | (26 | ) | ||||||||
Unrealized
loss on short-term investments available for sale, net of
tax
|
- | (20 | ) | - | - | |||||||||||
Comprehensive
income (loss)
|
$ | (16,035 | ) | $ | 1,231 | $ | (2,756 | ) | $ | 7,124 |
Nine months ended
|
||||||||
October 2,
|
September 26,
|
|||||||
2009
|
2008 (1)
|
|||||||
Cash flows from operating
activities:
|
||||||||
Net
income (loss)
|
$ | (7,467 | ) | $ | 6,784 | |||
Adjustments
to reconcile net income (loss) to net cash provided by operating
activities:
|
||||||||
Depreciation
and amortization
|
35,274 | 40,246 | ||||||
Stock-based
compensation
|
6,833 | 8,073 | ||||||
Accrual
for litigation charge
|
34,500 | - | ||||||
Acquired
in-process research and development
|
- | 2,240 | ||||||
Other
non-cash (gains) losses
|
(615 | ) | 75 | |||||
Deferred
income taxes
|
(7,014 | ) | 1,073 | |||||
Changes
in operating assets and liabilities:
|
||||||||
Accounts
receivable
|
11,035 | (17,205 | ) | |||||
Inventories
|
(2,230 | ) | (8,055 | ) | ||||
Prepaid
expenses and other current assets
|
207 | 46 | ||||||
Accounts
payable
|
(18,903 | ) | 15,555 | |||||
Accrued
expenses and other current liabilities
|
206 | (631 | ) | |||||
Income
taxes payable
|
(1,583 | ) | (1,163 | ) | ||||
Net
cash provided by operating activities
|
50,243 | 47,038 | ||||||
Cash flows from investing
activities:
|
||||||||
Purchase
of short-term investments
|
- | (2,010 | ) | |||||
Proceeds
from maturity/disposition of short-term investments
|
- | 9,027 | ||||||
Acquisition
of property, plant and equipment
|
(15,345 | ) | (35,830 | ) | ||||
Purchase
of cost method investments
|
(1,050 | ) | (2,550 | ) | ||||
Acquisitions,
net of cash acquired
|
- | (104,817 | ) | |||||
Other
investing activities
|
(571 | ) | 266 | |||||
Net
cash used in investing activities
|
(16,966 | ) | (135,914 | ) | ||||
Cash flows from financing
activities:
|
||||||||
Principal
payments of long-term debt
|
(37,000 | ) | (40,651 | ) | ||||
Proceeds
from issuance of long-term debt
|
12,000 | 117,000 | ||||||
Other
financing activities
|
(568 | ) | 334 | |||||
Net
cash provided by (used in) financing activities
|
(25,568 | ) | 76,683 | |||||
Effect
of foreign currency exchange rates on cash and cash
equivalents
|
(227 | ) | (1,265 | ) | ||||
Net
increase (decrease) in cash and cash equivalents
|
7,482 | (13,458 | ) | |||||
Cash
and cash equivalents, beginning of year
|
22,063 | 33,473 | ||||||
Cash
and cash equivalents, end of period
|
$ | 29,545 | $ | 20,015 |
Accumulated
|
||||||||||||||||||||||||||||||||
Additional
|
Treasury
|
Other
|
Total
|
|||||||||||||||||||||||||||||
Common Stock
|
Paid-In
|
Stock
|
Retained
|
Comprehensive
|
Stockholders'
|
|||||||||||||||||||||||||||
Shares
|
Amount
|
Capital
|
Shares
|
Amount
|
Earnings
|
Gain (Loss)
|
Equity
|
|||||||||||||||||||||||||
Balance,
January 2, 2009 (1)
|
22,971 | $ | 23 | $ | 283,322 | (28 | ) | $ | (741 | ) | $ | 95,263 | $ | (3,076 | ) | $ | 374,791 | |||||||||||||||
Stock-based
compensation
|
- | - | 3,725 | - | - | - | - | 3,725 | ||||||||||||||||||||||||
Net
shares issued under stock incentive plans
|
24 | - | 148 | - | - | - | - | 148 | ||||||||||||||||||||||||
Income
tax benefit from stock options and restricted stock
|
- | - | 19 | - | - | - | - | 19 | ||||||||||||||||||||||||
Shares
contributed to 401(k) Plan
|
195 | - | 3,274 | 28 | 741 | - | - | 4,015 | ||||||||||||||||||||||||
Net
loss
|
- | - | - | - | - | (7,467 | ) | - | (7,467 | ) | ||||||||||||||||||||||
Total
other comprehensive income
|
- | - | - | - | - | - | 4,711 | 4,711 | ||||||||||||||||||||||||
Balance,
October 2, 2009
|
23,190 | $ | 23 | $ | 290,488 | - | $ | - | $ | 87,796 | $ | 1,635 | $ | 379,942 |
1.
|
BASIS
OF PRESENTATION
|
2.
|
APPLICATION
OF NEW ACCOUNTING POLICY
|
Impact of
|
||||||||||||
As Previously
|
Accounting
|
Adjusted
|
||||||||||
(in thousands except per share amounts)
|
Reported
|
Change
|
Amounts
|
|||||||||
Condensed Consolidated Balance Sheet
|
||||||||||||
(As
of January 2, 2009)
|
||||||||||||
ASSETS
|
||||||||||||
Other
assets
|
$ | 16,140 | $ | (898 | ) | $ | 15,242 | |||||
Total
assets
|
848,931 | (898 | ) | 848,033 | ||||||||
LIABILITIES
|
||||||||||||
Long-term
debt
|
$ | 352,920 | $ | (38,536 | ) | $ | 314,384 | |||||
Deferred
income taxes - noncurrent
|
44,306 | 13,599 | 57,905 | |||||||||
Total
liabilities
|
498,179 | (24,937 | ) | 473,242 | ||||||||
STOCKHOLDERS'
EQUITY
|
||||||||||||
Additional
paid-in capital
|
$ | 251,772 | $ | 31,550 | $ | 283,322 | ||||||
Retained
earnings
|
102,774 | (7,511 | ) | 95,263 | ||||||||
Total
stockholders' equity
|
350,752 | 24,039 | 374,791 | |||||||||
Total
liabilities and stockholders' equity
|
848,931 | (898 | ) | 848,033 | ||||||||
Condensed Consolidated Statement of
Operations
|
||||||||||||
(Three
months ended September 26, 2008)
|
||||||||||||
Interest
expense
|
$ | 3,268 | $ | 1,713 | $ | 4,981 | ||||||
Income
before provision for income taxes
|
12,822 | (1,713 | ) | 11,109 | ||||||||
Provision
for income taxes
|
5,193 | (600 | ) | 4,593 | ||||||||
Net
income
|
7,629 | (1,113 | ) | 6,516 | ||||||||
Earnings
per share:
|
||||||||||||
Basic
|
$ | 0.34 | $ | (0.05 | ) | $ | 0.29 | |||||
Diluted
|
0.33 | (0.05 | ) | 0.28 | ||||||||
(Nine
months ended September 26, 2008)
|
||||||||||||
Interest
expense
|
$ | 9,908 | $ | 5,040 | $ | 14,948 | ||||||
Income
before provision for income taxes
|
15,278 | (5,040 | ) | 10,238 | ||||||||
Provision
for income taxes
|
5,218 | (1,764 | ) | 3,454 | ||||||||
Net
income
|
10,060 | (3,276 | ) | 6,784 | ||||||||
Earnings
per share:
|
||||||||||||
Basic
|
$ | 0.45 | $ | (0.15 | ) | $ | 0.30 | |||||
Diluted
|
0.44 | (0.14 | ) | 0.30 |
Impact of
|
||||||||||||
As Previously
|
Accounting
|
Adjusted
|
||||||||||
(in thousands except per share amounts)
|
Reported
|
Change
|
Amounts
|
|||||||||
Condensed Consolidated Statement of Cash Flows
|
||||||||||||
(Nine
months ended September 26, 2008)
|
||||||||||||
Net
income
|
$ | 10,060 | $ | (3,276 | ) | $ | 6,784 | |||||
Depreciation
and amortization
|
35,206 | 5,040 | 40,246 | |||||||||
Deferred
income taxes
|
2,837 | (1,764 | ) | 1,073 | ||||||||
Net
cash provided by operating activities
|
47,038 | - | 47,038 |
3.
|
SUPPLEMENTAL
CASH FLOW INFORMATION
|
Nine months ended
|
||||||||
October 2,
|
September 26,
|
|||||||
2009
|
2008
|
|||||||
Noncash
investing and financing activities (in thousands):
|
||||||||
Unrealized
loss on cash flow hedges, net
|
$ | 177 | $ | 26 | ||||
Common
stock contributed to 401(k) Plan
|
4,015 | 3,472 | ||||||
Property,
plant and equipment purchases included in accounts payable
|
1,600 | 4,170 | ||||||
Deferred
financing fees and acquisition costs included in accrued expenses and
other current liabilities
|
- | 293 | ||||||
Shares
issued in connection with a business acquisition
|
- | 1,473 | ||||||
Cash
paid during the period for:
|
||||||||
Interest
|
$ | 5,199 | $ | 6,020 | ||||
Income
taxes
|
4,502 | 2,643 | ||||||
Acquisition
of noncash assets and liabilities:
|
||||||||
Assets
acquired
|
$ | 850 | $ | 167,195 | ||||
Liabilities
assumed
|
- | 58,906 |
4.
|
INVENTORIES,
NET
|
October 2,
|
January 2,
|
|||||||
2009
|
2009
|
|||||||
Raw
materials
|
$ | 56,480 | $ | 58,352 | ||||
Work-in-process
|
29,920 | 28,851 | ||||||
Finished
goods
|
29,361 | 25,101 | ||||||
Total
|
$ | 115,761 | $ | 112,304 |
5.
|
INTANGIBLE
ASSETS
|
Gross
carrying
amount
|
Accumulated
amortization
|
Foreign
currency
translation
|
Net carrying
amount
|
|||||||||||||
October 2, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 82,673 | $ | (40,679 | ) | $ | 272 | $ | 42,266 | |||||||
Customer
lists
|
46,818 | (6,578 | ) | 729 | 40,969 | |||||||||||
Other
|
3,519 | (2,297 | ) | 17 | 1,239 | |||||||||||
Total
amortizing intangible assets
|
$ | 133,010 | $ | (49,554 | ) | $ | 1,018 | $ | 84,474 | |||||||
January 2, 2009
|
||||||||||||||||
Purchased
technology and patents
|
$ | 81,639 | $ | (35,881 | ) | $ | 184 | $ | 45,942 | |||||||
Customer
lists
|
46,547 | (4,056 | ) | 271 | 42,762 | |||||||||||
Other
|
3,508 | (1,964 | ) | 11 | 1,555 | |||||||||||
Total
amortizing intangible assets
|
$ | 131,694 | $ | (41,901 | ) | $ | 466 | $ | 90,259 |
|
Aggregate
amortization expense for the third quarter of 2009 and 2008 was $2.4
million and $2.6 million, respectively. Aggregate amortization
expense for the nine months ended October 2, 2009 and September 26, 2008
was $7.7 million and $8.1 million, respectively. As of October
2, 2009, annual amortization expense is estimated to be $2.6 million for
the remainder of 2009, $9.6 million for 2010, $9.5 million for 2011, $9.4
million for 2012, $8.6 million for 2013 and $7.9 million for
2014.
|
|
The
change in trademarks and trade names during 2009 is as follows (in
thousands):
|
Balance
at January 2, 2009
|
$ | 36,130 | ||
Foreign
currency translation
|
78 | |||
Balance
at October 2, 2009
|
$ | 36,208 |
|
The
change in goodwill during 2009 is as follows (in
thousands):
|
Greatbatch
Medical
|
Electrochem
|
Total
|
||||||||||
Balance
at January 2, 2009
|
$ | 292,278 | $ | 9,943 | $ | 302,221 | ||||||
Foreign
currency translation
|
1,773 | - | 1,773 | |||||||||
Balance
at October 2, 2009
|
$ | 294,051 | $ | 9,943 | $ | 303,994 |
6.
|
DEBT
|
October 2,
|
January 2,
|
|||||||
2009
|
2009
|
|||||||
Revolving
line of credit
|
$ | 107,000 | $ | 132,000 | ||||
2.25%
convertible subordinated notes I, due 2013
|
30,450 | 30,450 | ||||||
2.25%
convertible subordinated notes II, due 2013
|
197,782 | 197,782 | ||||||
Unamortized
discount
|
(39,126 | ) | (45,848 | ) | ||||
Total
debt
|
296,106 | 314,384 | ||||||
Less:
current portion of long-term debt
|
(30,450 | ) | - | |||||
Total
long-term debt
|
$ | 265,656 | $ | 314,384 |
Current
|
Fair
|
|||||||||||||||||||||
Pay
|
receive
|
value
|
Balance
|
|||||||||||||||||||
Type
of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
October
2,
|
Sheet
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
Location
|
||||||||||||||
(In thousands)
|
(In thousands)
|
|||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 1.75 | % | $ | (1,358 | ) |
Oth
Liabilities
|
|||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 1.16 | % | (217 | ) |
Oth Liabilities
|
|||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
(255 | ) |
Oth
Liabilities
|
||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,830 | ) |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Contractual
interest
|
$ | 1,113 | $ | 1,113 | $ | 3,338 | $ | 3,338 | ||||||||
Discount
amortization
|
2,278 | 2,132 | 6,722 | 6,293 |
Previously
reported balance at January 2, 2009
|
$ | 4,994 | ||
ASC
470-20-30 adjustment
|
(898 | ) | ||
Retroactively
adjusted amounts
|
4,096 | |||
Amortization
during the period
|
(800 | ) | ||
Balance
at October 2, 2009
|
$ | 3,296 |
7.
|
PENSION
PLANS
|
|
The
change in the net pension liability for the first nine months of 2009 is
as follows (in thousands):
|
Balance
at January 2, 2009
|
$ | 5,985 | ||
Net
periodic pension cost
|
816 | |||
Benefit
payments
|
(607 | ) | ||
Employer
contribution
|
(1,391 | ) | ||
Foreign
currency translation
|
199 | |||
Balance
at October 2, 2009
|
$ | 5,002 |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
2009
|
September 26,
2008
|
October 2,
2009
|
September 26,
2008
|
|||||||||||||
Service
cost
|
$ | 228 | $ | 160 | $ | 656 | $ | 532 | ||||||||
Interest
cost
|
104 | 113 | 299 | 377 | ||||||||||||
Amortization
of net loss
|
33 | - | 95 | - | ||||||||||||
Expected
return on plan assets
|
(81 | ) | (108 | ) | (234 | ) | (328 | ) | ||||||||
Net
pension cost
|
$ | 284 | $ | 165 | $ | 816 | $ | 581 |
8.
|
FAIR
VALUE MEASUREMENTS
|
Fair value measurements
using
|
||||||||||||||||
Quoted
|
||||||||||||||||
prices
in
|
||||||||||||||||
active
|
Significant
|
|||||||||||||||
markets
|
other
|
Significant
|
||||||||||||||
At
|
for
|
observable
|
unobservable
|
|||||||||||||
October 2,
|
identical
|
inputs
|
inputs
|
|||||||||||||
Description
|
2009
|
assets
|
(Level 2)
|
(Level 3)
|
||||||||||||
Assets
|
||||||||||||||||
Foreign
currency contracts
|
$ | 165 | $ | - | $ | 165 | $ | - | ||||||||
Assets
held for sale (Note 10)
|
$ | 3,300 | $ | - | $ | 3,300 | $ | - | ||||||||
Liabilities
|
||||||||||||||||
Interest
rate swaps
|
$ | 1,830 | $ | - | $ | 1,830 | $ | - |
9.
|
STOCK-BASED
COMPENSATION
|
Number of
time-vested
stock options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
(in years)
|
Aggregate
intrinsic value
(in millions)
|
|||||||||||||
Outstanding
at January 2, 2009
|
1,498,294 | $ | 24.28 | |||||||||||||
Granted
|
240,170 | 26.53 | ||||||||||||||
Exercised
|
(9,723 | ) | 15.63 | |||||||||||||
Forfeited
or expired
|
(340,431 | ) | 27.63 | |||||||||||||
Outstanding
at October 2, 2009
|
1,388,310 | $ | 23.89 | 7.0 | $ | 1.3 | ||||||||||
Exercisable
at October 2, 2009
|
798,471 | $ | 23.87 | 6.0 | $ | 1.0 |
Number of
performance-
vested stock
options
|
Weighted
average
exercise
price
|
Weighted
average
remaining
contractual
life
(in
years)
|
Aggregate
intrinsic value
(in
millions)
|
|||||||||||||
Outstanding
at January 2, 2009
|
798,564 | $ | 23.62 | |||||||||||||
Granted
|
310,407 | 26.53 | ||||||||||||||
Forfeited
or expired
|
(81,666 | ) | 23.89 | |||||||||||||
Outstanding
at October 2, 2009
|
1,027,305 | $ | 24.48 | 8.4 | $ | 0.0 | ||||||||||
Exercisable
at October 2, 2009
|
89,019 | $ | 23.60 | 5.7 | $ | 0.0 |
Nine months ended
|
||||||||
October 2,
|
September 26,
|
|||||||
2009
|
2008
|
|||||||
Weighted-average
fair value
|
$ | 8.63 | $ | 7.94 | ||||
Risk-free
interest rate
|
2.02 | % | 2.92 | % | ||||
Expected
volatility
|
39 | % | 40 | % | ||||
Expected
life (in years)
|
5.6 | 5.2 | ||||||
Expected
dividend yield
|
0 | % | 0 | % |
Weighted average
|
||||||||
Activity
|
fair value
|
|||||||
Nonvested
at January 2, 2009
|
207,765 | $ | 22.86 | |||||
Shares
granted
|
98,858 | 26.23 | ||||||
Shares
forfeited
|
(11,201 | ) | 23.90 | |||||
Nonvested
at October 2, 2009 (1)
|
295,422 | $ | 23.95 |
(1)
|
Includes
24,000 performance-vested restricted stock shares with a weighted average
grant date fair value of $22.59 per
share.
|
10.
|
OTHER
OPERATING EXPENSE
|
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | - | $ | 335 | $ | - | $ | 672 | ||||||||
(b)
2007 & 2008 facility shutdowns and consolidations
|
1,449 | 1,322 | 4,926 | 2,954 | ||||||||||||
(c)
Integration costs
|
1,196 | 1,812 | 2,776 | 3,876 | ||||||||||||
Asset
dispositions and other
|
434 | 96 | 604 | (28 | ) | |||||||||||
$ | 3,079 | $ | 3,565 | $ | 8,306 | $ | 7,474 |
|
a.
|
Severance
and retention - $7.4 million;
|
|
b.
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
|
c.
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
|
d.
|
Personnel
- $8.4 million; and
|
|
e.
|
Other
- $3.2 million.
|
Severance
and
retention
|
Production
inefficiencies,
moving and
revalidation
|
Personnel
|
Other
|
Total
|
||||||||||||||||
Balance,
December 28, 2007
|
$ | 2,150 | $ | - | $ | - | $ | - | $ | 2,150 | ||||||||||
Restructuring
charges
|
159 | 42 | 184 | 278 | 663 | |||||||||||||||
Cash
payments
|
(2,234 | ) | (42 | ) | (184 | ) | (278 | ) | (2,738 | ) | ||||||||||
Balance,
January 2, 2009
|
$ | 75 | $ | - | $ | - | $ | - | $ | 75 | ||||||||||
Cash
payments
|
(68 | ) | - | - | - | (68 | ) | |||||||||||||
Balance,
October 2, 2009
|
$ | 7 | $ | - | $ | - | $ | - | $ | 7 |
|
a.
|
Severance
and retention - $4.5 million to $5.5
million;
|
|
b.
|
Production
inefficiencies, moving and revalidation - $4.0 million to $4.5
million;
|
|
c.
|
Accelerated
depreciation and asset write-offs - $3.8 million to $4.3
million;
|
|
d.
|
Personnel
- $1.2 million to $1.5 million; and
|
|
e.
|
Other
- $2.0 million to $2.5 million.
|
Severance
and
retention
|
Production
inefficiencies
and
revalidation
|
Accelerated
depreciation/
asset write-
offs
|
Personnel
|
Other
|
Total
|
|||||||||||||||||||
Balance,
December 28, 2007
|
$ | 570 | $ | - | $ | - | $ | - | $ | - | $ | 570 | ||||||||||||
Restructuring
charges
|
2,661 | 2,074 | 2,978 | 82 | 552 | 8,347 | ||||||||||||||||||
Write-offs
|
- | - | (2,978 | ) | - | - | (2,978 | ) | ||||||||||||||||
Cash
payments
|
(2,637 | ) | (2,074 | ) | - | (82 | ) | (552 | ) | (5,345 | ) | |||||||||||||
Balance,
January 2, 2009
|
$ | 594 | $ | - | $ | - | $ | - | $ | - | $ | 594 | ||||||||||||
Restructuring
charges
|
1,722 | 1,244 | 539 | 400 | 1,021 | 4,926 | ||||||||||||||||||
Write-offs
|
- | - | (539 | ) | - | - | (539 | ) | ||||||||||||||||
Cash
payments
|
(668 | ) | (1,244 | ) | - | (400 | ) | (1,021 | ) | (3,333 | ) | |||||||||||||
Balance,
October 2, 2009
|
$ | 1,648 | $ | - | $ | - | $ | - | $ | - | $ | 1,648 |
11.
|
INCOME
TAXES
|
12.
|
COMMITMENTS
AND CONTINGENCIES
|
Beginning
balance at July 3, 2009
|
$ | 1,459 | ||
Additions
to warranty reserve
|
230 | |||
Warranty
claims paid
|
(82 | ) | ||
Ending
balance at October 2, 2009
|
$ | 1,607 |
13.
|
EARNINGS
PER SHARE
|
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Numerator
for basic earnings per share:
|
||||||||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (7,467 | ) | $ | 6,784 | ||||||
Effect
of dilutive securities:
|
||||||||||||||||
Interest
expense on convertible notes and related deferred financing fees, net of
tax
|
- | 223 | - | - | ||||||||||||
Numerator
for diluted earnings per share
|
$ | (20,693 | ) | $ | 6,739 | $ | (7,467 | ) | $ | 6,784 | ||||||
Denominator
for basic earnings per share:
|
||||||||||||||||
Weighted
average shares outstanding
|
22,963 | 22,557 | 22,912 | 22,493 | ||||||||||||
Effect
of dilutive securities:
|
||||||||||||||||
Convertible
subordinated notes
|
- | 1,296 | - | - | ||||||||||||
Stock
options and unvested restricted stock
|
- | 234 | - | 204 | ||||||||||||
Denominator
for diluted earnings per share
|
22,963 | 24,087 | 22,912 | 22,697 | ||||||||||||
Basic
earnings (loss) per share
|
$ | (0.90 | ) | $ | 0.29 | $ | (0.33 | ) | $ | 0.30 | ||||||
Diluted
earnings (loss) per share
|
$ | (0.90 | ) | $ | 0.28 | $ | (0.33 | ) | $ | 0.30 |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Time
based stock options, restricted stock and restricted stock
units
|
1,660,000 | 1,375,000 | 1,660,000 | 1,509,259 | ||||||||||||
Performance
based stock options
|
1,051,000 | 276,000 | 1,051,000 | 276,000 | ||||||||||||
Convertible
subordinated notes
|
756,000 | - | 756,000 | 1,296,000 |
14.
|
COMPREHENSIVE
INCOME (LOSS)
|
Defined
|
Foreign
|
|||||||||||||||||||||||
benefit
|
currency
|
|||||||||||||||||||||||
pension plan
|
Cash flow
|
translation
|
Total pre-tax
|
Net-of tax-
|
||||||||||||||||||||
liability
|
hedges
|
adjustment
|
amount
|
Tax amount
|
amount
|
|||||||||||||||||||
Balance
at January 2, 2009
|
$ | (2,513 | ) | $ | (1,394 | ) | $ | (228 | ) | $ | (4,135 | ) | $ | 1,059 | $ | (3,076 | ) | |||||||
Unrealized
loss on cash flow hedges
|
- | (272 | ) | - | (272 | ) | 95 | (177 | ) | |||||||||||||||
Foreign
currency translation gain
|
- | - | 4,888 | 4,888 | - | 4,888 | ||||||||||||||||||
Balance
at October 2, 2009
|
$ | (2,513 | ) | $ | (1,666 | ) | $ | 4,660 | $ | 481 | $ | 1,154 | $ | 1,635 |
15.
|
BUSINESS
SEGMENT, GEOGRAPHIC AND CONCENTRATION RISK
INFORMATION
|
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
|
2009
|
2008
|
2009
|
2008
|
||||||||||||
Sales:
|
||||||||||||||||
Greatbatch
Medical
|
||||||||||||||||
CRM/Neuromodulation
|
$ | 74,094 | $ | 70,540 | $ | 229,387 | $ | 206,424 | ||||||||
Vascular
Access
|
8,375 | 8,840 | 28,260 | 28,249 | ||||||||||||
Orthopaedic
|
23,190 | 37,940 | 88,662 | 106,700 | ||||||||||||
Total
Greatbatch Medical
|
105,659 | 117,320 | 346,309 | 341,373 | ||||||||||||
Electrochem
|
15,811 | 18,922 | 49,704 | 58,671 | ||||||||||||
Total
sales
|
$ | 121,470 | $ | 136,242 | $ | 396,013 | $ | 400,044 | ||||||||
Segment
income (loss) from operations:
|
||||||||||||||||
Greatbatch
Medical
|
$ | 13,754 | $ | 17,904 | $ | 46,128 | $ | 30,590 | ||||||||
Electrochem
|
(34,714 | ) | 3,126 | (33,654 | ) | 8,122 | ||||||||||
Total
segment income (loss) from operations
|
(20,960 | ) | 21,030 | 12,474 | 38,712 | |||||||||||
Unallocated
operating expenses
|
(2,973 | ) | (5,316 | ) | (9,139 | ) | (15,786 | ) | ||||||||
Operating
income (loss) as reported
|
(23,933 | ) | 15,714 | 3,335 | 22,926 | |||||||||||
Unallocated
other expense
|
(4,761 | ) | (4,605 | ) | (14,156 | ) | (12,688 | ) | ||||||||
Income
(loss) before provision (benefit) for income taxes as
reported
|
$ | (28,694 | ) | $ | 11,109 | $ | (10,821 | ) | $ | 10,238 |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Sales
by geographic area:
|
||||||||||||||||
United
States
|
$ | 56,846 | $ | 66,327 | $ | 190,934 | $ | 198,442 | ||||||||
Non-Domestic
locations:
|
||||||||||||||||
Puerto
Rico
|
18,821 | 13,707 | 56,019 | 40,457 | ||||||||||||
United
Kingdom & Ireland
|
17,755 | 19,575 | 49,052 | 52,414 | ||||||||||||
Belgium
|
11,116 | - | 23,314 | - | ||||||||||||
France
|
1,364 | 19,237 | 23,129 | 55,854 | ||||||||||||
Rest
of world
|
15,568 | 17,396 | 53,565 | 52,877 | ||||||||||||
Consolidated
sales
|
$ | 121,470 | $ | 136,242 | $ | 396,013 | $ | 400,044 |
As of
|
||||||||
October 2,
|
January 2,
|
|||||||
2009
|
2009
|
|||||||
Long-lived
tangible assets:
|
||||||||
United
States
|
$ | 135,510 | $ | 141,733 | ||||
Rest
of world
|
39,356 | 42,119 | ||||||
Consolidated
long-lived assets
|
$ | 174,866 | $ | 183,852 |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Customer
A
|
24 | % | 17 | % | 23 | % | 17 | % | ||||||||
Customer
B
|
17 | % | 13 | % | 16 | % | 13 | % | ||||||||
Customer
C
|
12 | % | 14 | % | 12 | % | 13 | % | ||||||||
Customer
D
|
10 | % | 13 | % | 12 | % | 12 | % | ||||||||
Total
|
63 | % | 57 | % | 63 | % | 55 | % |
16.
|
IMPACT
OF RECENTLY ISSUED ACCOUNTING
STANDARDS
|
ITEM 2.
|
MANAGEMENT’S
DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF
OPERATIONS
|
|
1.
|
To
continue the evolution of our Q series high rate ICD
batteries;
|
|
2.
|
To
continue development of MRI compatible leadwires and other neuromodulation
products;
|
|
3.
|
To
continue development of higher energy/higher density
capacitors;
|
|
4.
|
To
integrate Biomimetic coating technology with therapy delivery
devices;
|
|
5.
|
To
complete design of next generation steerable catheters and
introducers;
|
|
6.
|
To
further develop minimally invasive surgical techniques for the
orthopaedics industry;
|
|
7.
|
To
develop disposable instrumentation for the orthopaedics
industry;
|
|
8.
|
To
provide wireless sensing solutions to Electrochem customers;
and
|
|
9.
|
To
develop a charging platform for Electrochem secondary
offering.
|
a.
|
Severance
and retention - $7.4 million;
|
b.
|
Production
inefficiencies, moving and revalidation - $4.6
million;
|
c.
|
Accelerated
depreciation and asset write-offs - $1.1
million;
|
d.
|
Personnel
- $8.4 million; and
|
e.
|
Other
- $3.2 million.
|
a.
|
Severance
and retention - $4.5 million to $5.5
million;
|
b.
|
Production
inefficiencies, moving and revalidation - $4.0 million to $4.5
million;
|
c.
|
Accelerated
depreciation and asset write-offs - $3.8 million to $4.3
million;
|
d.
|
Personnel
- $1.2 million to $1.5 million; and
|
e.
|
Other
- $2.0 million to $2.5 million.
|
Three months ended
|
Nine months ended
|
|||||||||||||||||||||||||||||||
Oct. 2,
|
Sept. 26,
|
$
|
%
|
Oct. 2,
|
Sept. 26,
|
$
|
%
|
|||||||||||||||||||||||||
In thousands, except per share data
|
2009
|
2008
|
Change
|
Change
|
2009
|
2008
|
Change
|
Change
|
||||||||||||||||||||||||
Greatbatch
Medical
|
||||||||||||||||||||||||||||||||
CRM/Neuromodulation
|
$ | 74,094 | $ | 70,540 | $ | 3,554 | 5 | % | $ | 229,387 | $ | 206,424 | $ | 22,963 | 11 | % | ||||||||||||||||
Vascular
Access
|
8,375 | 8,840 | (465 | ) | -5 | % | 28,260 | 28,249 | 11 | 0 | % | |||||||||||||||||||||
Orthopaedic
|
23,190 | 37,940 | (14,750 | ) | -39 | % | 88,662 | 106,700 | (18,038 | ) | -17 | % | ||||||||||||||||||||
Total
Greatbatch Medical
|
105,659 | 117,320 | (11,661 | ) | -10 | % | 346,309 | 341,373 | 4,936 | 1 | % | |||||||||||||||||||||
Electrochem
|
15,811 | 18,922 | (3,111 | ) | -16 | % | 49,704 | 58,671 | (8,967 | ) | -15 | % | ||||||||||||||||||||
Total
sales
|
121,470 | 136,242 | (14,772 | ) | -11 | % | 396,013 | 400,044 | (4,031 | ) | -1 | % | ||||||||||||||||||||
Cost
of sales
|
82,333 | 94,489 | (12,156 | ) | -13 | % | 271,240 | 290,997 | (19,757 | ) | -7 | % | ||||||||||||||||||||
Gross
profit
|
39,137 | 41,753 | (2,616 | ) | -6 | % | 124,773 | 109,047 | 15,726 | 14 | % | |||||||||||||||||||||
Gross
profit as a % of sales
|
32.2 | % | 30.6 | % | 1.6 | % | 31.5 | % | 27.3 | % | 4.2 | % | ||||||||||||||||||||
Selling,
general, and administrative expenses (SG&A)
|
15,790 | 15,681 | 109 | 1 | % | 52,362 | 52,685 | (323 | ) | -1 | % | |||||||||||||||||||||
SG&A
as a % of sales
|
13.0 | % | 11.5 | % | 1.5 | % | 13.2 | % | 13.2 | % | 0.0 | % | ||||||||||||||||||||
Research,
development and engineering costs, net (RD&E)
|
9,701 | 6,793 | 2,908 | 43 | % | 26,270 | 23,722 | 2,548 | 11 | % | ||||||||||||||||||||||
RD&E
as a % of sales
|
8.0 | % | 5.0 | % | 3.0 | % | 6.6 | % | 5.9 | % | 0.7 | % | ||||||||||||||||||||
Other
operating expense, net
|
37,579 | 3,565 | 34,014 |
NA
|
42,806 | 9,714 | 33,092 | 341 | % | |||||||||||||||||||||||
Operating
income (loss)
|
(23,933 | ) | 15,714 | (39,647 | ) |
NA
|
3,335 | 22,926 | (19,591 | ) | -85 | % | ||||||||||||||||||||
Operating
margin
|
-19.7 | % | 11.5 | % | -31.2 | % | 0.8 | % | 5.7 | % | -4.9 | % | ||||||||||||||||||||
Interest
expense
|
4,895 | 4,981 | (86 | ) | -2 | % | 14,714 | 14,948 | (234 | ) | -2 | % | ||||||||||||||||||||
Interest
income
|
(22 | ) | (142 | ) | 120 | -85 | % | (49 | ) | (663 | ) | 614 | -93 | % | ||||||||||||||||||
Other
(income) expense, net
|
(112 | ) | (234 | ) | 122 | -52 | % | (509 | ) | (1,597 | ) | 1,088 | -68 | % | ||||||||||||||||||
Provision
(benefit) for income taxes
|
(8,001 | ) | 4,593 | (12,594 | ) |
NA
|
(3,354 | ) | 3,454 | (6,808 | ) |
NA
|
||||||||||||||||||||
Effective
tax rate
|
27.9 | % | 41.3 | % | -13.4 | % | 31.0 | % | 33.7 | % | -2.7 | % | ||||||||||||||||||||
Net
income (loss)
|
$ | (20,693 | ) | $ | 6,516 | $ | (27,209 | ) |
NA
|
$ | (7,467 | ) | $ | 6,784 | $ | (14,251 | ) |
NA
|
||||||||||||||
Net
margin
|
-17.0 | % | 4.8 | % | -21.8 | % | -1.9 | % | 1.7 | % | -3.6 | % |
Three months ended
|
Nine months ended
|
|||||||||||||||||||||||
October 2,
|
September 26,
|
%
|
October 2,
|
September 26,
|
%
|
|||||||||||||||||||
(Dollars in thousands)
|
2009
|
2008
|
Change
|
2009
|
2008
|
Change
|
||||||||||||||||||
Greatbatch
Medical
|
||||||||||||||||||||||||
CRM/Neuromodulation
|
$ | 74,094 | $ | 70,540 | 5 | % | $ | 229,387 | $ | 206,424 | 11 | % | ||||||||||||
Vascular
Access
|
8,375 | 8,840 | -5 | % | 28,260 | 28,249 | 0 | % | ||||||||||||||||
Orthopaedic
|
23,190 | 37,940 | -39 | % | 88,662 | 106,700 | -17 | % | ||||||||||||||||
Total
Greatbatch Medical
|
105,659 | 117,320 | -10 | % | 346,309 | 341,373 | 1 | % | ||||||||||||||||
Electrochem
|
15,811 | 18,922 | -16 | % | 49,704 | 58,671 | -15 | % | ||||||||||||||||
Total
sales
|
$ | 121,470 | $ | 136,242 | -11 | % | $ | 396,013 | $ | 400,044 | -1 | % |
October 2, 2009
|
||||||||
Three months
|
Nine months
|
|||||||
ended
|
ended
|
|||||||
Inventory step-up
amortization(a)
|
0.0 | % | 1.6 | % | ||||
Manufacturing
efficiencies (b)
|
2.0 | % | 3.2 | % | ||||
Selling Price (c)
|
-1.5 | % | -0.9 | % | ||||
Foreign currency
(d)
|
1.3 | % | 0.4 | % | ||||
Other
|
-0.2 | % | -0.1 | % | ||||
Total
percentage point change to gross profit as a percentage of
sales
|
1.6 | % | 4.2 | % |
(a)
|
In
connection with our acquisitions in the first quarter of 2008 and fourth
quarter of 2007, the value of inventory on hand was stepped-up to reflect
the fair value at the time of acquisition. The amortization of
inventory step-up, which is recorded in Cost of Sales, was $6.4 million
for the first quarter of 2008. As of the end of the first
quarter of 2008, there was no additional inventory step-up remaining to be
amortized.
|
(b)
|
Our
gross profit percentage benefited from manufacturing efficiencies realized
due to higher utilization resulting from an increase in CRM and
Neuromodulation revenue, as well as the consolidation of our Columbia, MD
facility into our Tijuana facility in June 2008 and our Blaine, MN
facility into our Plymouth, MN facility in April 2009 (See “Cost Savings
and Consolidation Efforts”). The additional output absorbs a
higher amount of lower fixed costs such as plant overhead and
depreciation.
|
(c)
|
Our
gross profit percentage was negatively impacted due to contractual price
reductions on certain CRM and Neuromodulation product lines as certain
contractual volume levels were
achieved.
|
(d)
|
Due
to the volatility in the markets, during the first quarter of 2009 the
value of the U.S. dollar strengthened significantly in comparison to the
Mexican Peso. This foreign currency exchange rate fluctuation
resulted in higher gross profit as a percentage of sales at our Tijuana,
Mexico facility which has Peso denominated expenses but sales which are
denominated in U.S. dollars. We should continue to realize this
benefit for the remainder of 2009 as a result of the Mexican Peso foreign
currency contracts entered into in February 2009. See Note 12 –
“Commitments and Contingencies” of the Notes to the Condensed Consolidated
Financial Statements in this report for additional information about our
foreign currency contracts.
|
Change from prior year
|
||||||||
Three months
|
Nine months
|
|||||||
Legal
costs
(a)
|
$ | 24 | $ | (2,550 | ) | |||
Rebranding
initiative (b)
|
228 | 605 | ||||||
Personnel
costs (c)
|
(824 | ) | 372 | |||||
IT
& Consulting (d)
|
351 | 1,084 | ||||||
Bad
debt expense (e)
|
232 | - | ||||||
Other
|
98 | 57 | ||||||
Net
increase (decrease) in SG&A
|
$ | 109 | $ | (432 | ) |
(a)
|
Amounts
primarily represent higher legal costs incurred in connection with the
development and patenting of new technologies offset by lower fees
incurred in connection with a patent infringement action which went to
trial in the second quarter of 2008 (See
“Litigation”).
|
(b)
|
During
2009, we launched a new branding initiative to unify our existing
businesses under a common vision and consolidated our medical entities
under a single brand — “Greatbatch Medical.” These increased
costs primarily relate to consulting costs and the replacement of
collateral material in connection with this new branding initiative and
are expected to be substantially lower for the remainder of
2009.
|
(c)
|
Amounts
represent lower personnel costs driven by our consolidation efforts and
lower performance based compensation. The benefits of these
items were partially offset by higher costs associated with normal
inflationary increases as well as increased sales and marketing personnel,
as we invested in our sales force in order to drive future revenue
growth.
|
(d)
|
Amounts
relate to various corporate development initiatives as well as increased
IT spending due to our investment in IT infrastructure to support future
growth.
|
(e)
|
Amounts
primarily relate to increased losses incurred on uncollectible receivables
from Electrochem and Orthopaedic customers given the economic slowdown in
their related markets. The Company does not expect future
write-offs to materially impact our results of operations or financial
condition.
|
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
Research
and development costs
|
$ | 4,375 | $ | 4,534 | $ | 13,111 | $ | 14,193 | ||||||||
Engineering
costs
|
7,075 | 4,774 | 19,854 | 16,867 | ||||||||||||
Less
cost reimbursements
|
(1,749 | ) | (2,515 | ) | (6,695 | ) | (7,338 | ) | ||||||||
Engineering
costs, net
|
5,326 | 2,259 | 13,159 | 9,529 | ||||||||||||
Total
research and development and engineering costs, net
|
$ | 9,701 | $ | 6,793 | $ | 26,270 | $ | 23,722 |
Three months ended
|
Nine months ended
|
|||||||||||||||
October 2,
|
September 26,
|
October 2,
|
September 26,
|
|||||||||||||
2009
|
2008
|
2009
|
2008
|
|||||||||||||
(a)
2005 & 2006 facility shutdowns and consolidations
|
$ | - | $ | 335 | $ | - | $ | 672 | ||||||||
(a)
2007 & 2008 facility shutdowns and consolidations
|
1,449 | 1,322 | 4,926 | 2,954 | ||||||||||||
(b)
Integration costs
|
1,196 | 1,812 | 2,776 | 3,876 | ||||||||||||
(c)Asset
dispositions and other
|
434 | 96 | 604 | (28 | ) | |||||||||||
$ | 3,079 | $ | 3,565 | $ | 8,306 | $ | 7,474 |
(a)
|
Refer
to the “Cost Savings and Consolidation Efforts” discussion for disclosure
related to the timing and level of remaining expenditures for these items
as of October 2, 2009.
|
(b)
|
For
the first three quarters of 2009 and 2008, we incurred costs related to
the integration of the companies acquired in 2007 and 2008. The
integration initiatives include the implementation of the Oracle ERP
system, training and compliance with policies as well as the
implementation of lean manufacturing and six sigma
initiatives. The expenses are primarily for consultants,
relocation and travel costs that will not be required after the
integrations are completed.
|
(c)
|
During
the third quarter of 2009, the Company incurred $0.3 million of severance
costs in connection with a workforce reduction at one of its orthopaedic
facilities due to the lower volumes in 2009. The remainder of
this variance relates to losses incurred in connection with routine asset
dispositions.
|
October 2,
|
January 2,
|
|||||||
(Dollars in millions)
|
2009
|
2009
|
||||||
Cash
and cash equivalents(a)
|
$ | 29.5 | $ | 22.1 | ||||
Working
capital
(b)
|
$ | 111.1 | $ | 142.2 | ||||
Current
ratio (b)
|
1.8:1.0
|
2.5:1.0
|
(a)
|
Cash
and cash equivalents increased over the prior year-end balances primarily
due to cash flow from operations partially offset by normal capital
expenditures as well as the repayment of long-term debt during the first
nine months of 2009.
|
(b)
|
Our
working capital and current ratio decreased in comparison to prior
year-end amounts primarily due to the reclassification of $30.5 million of
long-term debt to Current Liabilities as the put/call date on that debt is
now within one year and the $34.5 million accrual in connection with the
Electrochem Litigation classified in Accrued Expenses (See
“Litigation”). This increase in Current Liabilities was
partially offset by cash generated from operations of $50.2 million during
the first nine months of 2009. We expect to repay the current portion of
long-term debt as well as any potential litigation awards or settlements
with cash flow from operations or borrowings under our existing revolving
line of credit.
|
Payments due by period
|
||||||||||||||||||||
CONTRACTUAL OBLIGATIONS
|
Total
|
Remainder
2009
|
2010-2011
|
2012-2013
|
After 2013
|
|||||||||||||||
Long-term
debt obligations (a)
|
$ | 362,992 | $ | 2,274 | $ | 47,611 | $ | 313,107 | $ | - | ||||||||||
Operating
lease obligations
(b)
|
11,171 | 748 | 3,942 | 3,483 | 2,998 | |||||||||||||||
Purchase
obligations (b)
|
16,629 | 15,086 | 1,411 | 132 | - | |||||||||||||||
Foreign
currency contracts
(b)
|
2,020 | 2,020 | - | - | - | |||||||||||||||
Pension
obligations (c)
|
10,101 | 551 | 1,663 | 2,098 | 5,789 | |||||||||||||||
Total
|
$ | 402,913 | $ | 20,679 | $ | 54,627 | $ | 318,820 | $ | 8,787 |
(a)
|
Includes
the annual interest expense on our convertible debentures of 2.25%, which
is paid semi-annually. These amounts assume the June 2010 put
option is exercised on the $30.5 million of 2.25% convertible subordinated
notes outstanding issued in May 2003. Also includes the
expected interest expense on the $107.0 million outstanding on our line of
credit based upon the period end weighted average interest rate of 3.7%,
which includes the impact of our interest rate swaps
outstanding. See Note 6 – “Long-Term Debt” of the Notes to the
Condensed Consolidated Financial Statements in this report for additional
information about our long-term debt
obligations.
|
(b)
|
See
Note 12 – “Commitments and Contingencies” of the Notes to the Condensed
Consolidated Financial Statements in this report for additional
information about our operating lease, purchase obligations and foreign
currency contracts.
|
(c)
|
See
Note 7 – “Pension Plans” of the Notes to the Condensed Consolidated
Financial Statements in this report for additional information about our
pension plan obligations. These amounts do not include any
potential future contributions to our pension plan that may be necessary
if the rate of return earned on pension plan assets is not sufficient to
fund the rate of increase of our pension liability. As of
January 2, 2009, the latest measurement date, our actuarially determined
pension liability exceeded the plans assets by $6.0 million. In
order to reduce this underfunded status, we made a $1.4 million cash
contribution to one of our pension plans in July
2009.
|
|
·
|
future
sales, expenses and profitability;
|
|
·
|
the
future development and expected growth of our business and the markets we
operate in;
|
|
·
|
our
ability to successfully execute our business model and our business
strategy;
|
|
·
|
our
ability to identify trends within the implantable medical devices, medical
components, and Electrochem markets and to offer products and services
that meet the changing needs of those
markets;
|
|
·
|
projected
capital expenditures; and
|
|
·
|
trends
in government regulation.
|
Current
|
Fair
|
||||||||||||||||||||
Pay
|
receive
|
value
|
|||||||||||||||||||
Type of
|
Notional
|
Start
|
End
|
fixed
|
floating
|
October 2,
|
|||||||||||||||
Instrument
|
hedge
|
amount
|
date
|
date
|
rate
|
rate
|
2009
|
||||||||||||||
(In
thousands)
|
(In
thousands)
|
||||||||||||||||||||
Interest
rate swap
|
Cash
flow
|
$ | 80,000 |
3/5/2008
|
7/7/2010
|
3.09 | % | 1.75 | % | $ | (1,358 | ) | |||||||||
Interest
rate swap
|
Cash
flow
|
18,000 |
12/18/2008
|
12/18/2010
|
2.00 | % | 1.16 | % | (217 | ) | |||||||||||
Interest
rate swap
|
Cash
flow
|
50,000 |
7/7/2010
|
7/7/2011
|
2.16 | % |
6M
LIBOR
|
(255 | ) | ||||||||||||
$ | 148,000 | 2.64 | % | $ | (1,830 | ) |
a.
|
Evaluation of
Disclosure Controls and
Procedures.
|
|
·
|
P
Medical Holding SA on January 7,
2008
|
|
·
|
DePuy
Orthopaedics’ Chaumont, France manufacturing facility on February 11,
2008
|
Dated: November
10, 2009
|
GREATBATCH,
INC.
|
|
By
|
/s/ Thomas J. Hook
|
|
Thomas
J. Hook
|
||
President
and Chief Executive Officer
|
||
(Principal
Executive Officer)
|
||
By
|
/s/ Thomas J. Mazza
|
|
Thomas
J. Mazza
|
||
Senior
Vice President and Chief Financial Officer
|
||
(Principal
Financial Officer)
|
||
By
|
/s/ Marco F. Benedetti
|
|
Marco
F. Benedetti
|
||
Corporate
Controller & Treasurer
|
||
(Principal
Accounting Officer)
|
Exhibit No.
|
Description
|
|
3.1
|
Amended
and Restated Certificate of Incorporation, as amended (incorporated by
reference to Exhibit 3.1 to our quarterly report on Form 10-Q for the
period ended June 27, 2008).
|
|
3.2
|
Amended
and Restated Bylaws (incorporated by reference to Exhibit 3.2 to our
quarterly report on Form 10-Q for the period ended March 6,
2009).
|
|
31.1*
|
Certification
of Chief Executive Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
|
31.2*
|
Certification
of Chief Financial Officer pursuant to Rule 13a-14(a) of the Securities
Exchange Act.
|
|
32*
|
|
Certification
of Chief Executive Officer and Chief Financial Officer pursuant to 18
U.S.C. Section 1350 as adopted pursuant to Section 906 of the
Sarbanes-Oxley Act of 2002.
|