FORM 10-Q
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D. C. 20549
FORM 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended March 31, 2009
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES AND EXCHANGE ACT OF 1934 |
Commission File No. 1-4329
COOPER TIRE & RUBBER COMPANY
(Exact name of registrant as specified in its charter)
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DELAWARE
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34-4297750 |
(State or other jurisdiction of
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(I.R.S. employer |
incorporation or organization)
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identification no.) |
701 Lima Avenue, Findlay, Ohio 45840
(Address of principal executive offices)
(Zip code)
(419) 423-1321
(Registrants telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and (2)
has been subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site,
if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T
(§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post
such files). Yes o No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer,
a non-accelerated filer, or a smaller reporting company.
See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the Exchange Act. (Check one):
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Large accelerated filer o |
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Accelerated filer þ |
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Non-accelerated filer o
(Do not check if a smaller reporting company) |
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Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act).
Yes o No þ
Number of shares of common stock of registrant outstanding
at April 30, 2009: 58,951,825
TABLE OF CONTENTS
Part I. FINANCIAL INFORMATION
Item 1. FINANCIAL STATEMENTS
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED BALANCE SHEETS
(Dollar amounts in thousands except per-share amounts)
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December 31, |
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March 31, |
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2008 |
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2009 |
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(Note 1) |
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(Unaudited) |
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ASSETS |
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Current assets: |
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Cash and cash equivalents |
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$ |
247,672 |
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$ |
232,693 |
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Accounts receivable, less allowances
of $11,021 in 2008 and $11,169 in 2009 |
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318,109 |
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351,447 |
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Inventories at lower of cost or market: |
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Finished goods |
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247,187 |
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267,948 |
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Work in process |
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28,234 |
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32,388 |
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Raw materials and supplies |
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144,691 |
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100,169 |
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420,112 |
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400,505 |
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Other current assets |
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58,290 |
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60,284 |
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Total current assets |
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1,044,183 |
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1,044,929 |
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Property, plant and equipment: |
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Land and land improvements |
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33,731 |
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33,716 |
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Buildings |
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319,025 |
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319,076 |
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Machinery and equipment |
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1,627,896 |
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1,634,071 |
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Molds, cores and rings |
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273,641 |
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275,753 |
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2,254,293 |
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2,262,616 |
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Less accumulated depreciation and amortization |
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1,353,019 |
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1,375,972 |
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Net property, plant and equipment |
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901,274 |
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886,644 |
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Intangibles, net of accumulated amortization of $24,096
in 2008 and $24,439 in 2009 |
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19,902 |
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19,559 |
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Restricted cash |
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2,432 |
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2,308 |
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Other assets |
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75,105 |
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72,447 |
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$ |
2,042,896 |
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$ |
2,025,887 |
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LIABILITIES AND STOCKHOLDERS EQUITY |
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Current liabilities: |
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Notes payable |
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$ |
184,774 |
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$ |
163,311 |
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Accounts payable |
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248,637 |
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262,031 |
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Accrued liabilities |
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123,771 |
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132,976 |
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Income taxes |
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1,409 |
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2,105 |
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Liabilities of discontinued operations |
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1,182 |
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1,174 |
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Current portion of long term debt |
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147,761 |
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140,741 |
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Total current liabilities |
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707,534 |
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702,338 |
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Long-term debt |
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325,749 |
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328,389 |
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Postretirement benefits other than pensions |
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236,025 |
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244,711 |
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Pension benefits |
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268,773 |
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265,787 |
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Other long-term liabilities |
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115,803 |
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123,596 |
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Long-term liabilities related to the sale of automotive operations |
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8,046 |
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7,805 |
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Stockholders equity: |
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Preferred stock, $1 par value; 5,000,000 shares
authorized; none issued |
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Common stock, $1 par value; 300,000,000 shares
authorized; 86,322,514 shares issued in 2008 and in 2009 |
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86,323 |
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86,323 |
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Capital in excess of par value |
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43,764 |
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44,022 |
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Retained earnings |
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1,106,344 |
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1,078,842 |
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Cumulative other comprehensive loss |
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(450,079 |
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(449,340 |
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786,352 |
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759,847 |
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Less: common shares in treasury at cost
(27,411,564 in 2008 and 27,370,689 in 2009) |
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(492,236 |
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(491,416 |
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Total parent stockholders equity |
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294,116 |
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268,431 |
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Noncontrolling shareholders interests in consolidated
subsidiaries |
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86,850 |
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84,830 |
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Total stockholders equity |
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380,966 |
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353,261 |
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$ |
2,042,896 |
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$ |
2,025,887 |
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See accompanying notes.
2
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
THREE MONTHS ENDED MARCH 31, 2008 AND 2009
(UNAUDITED)
(Dollar amounts in thousands except per-share amounts)
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2008 |
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2009 |
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Net sales |
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$ |
679,321 |
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$ |
571,408 |
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Cost of products sold |
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623,083 |
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521,139 |
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Gross profit |
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56,238 |
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50,269 |
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Selling, general and administrative |
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46,684 |
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45,106 |
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Restructuring |
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14,352 |
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Settlement of retiree medical case |
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7,050 |
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Operating profit (loss) |
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9,554 |
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(16,239 |
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Interest expense |
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(11,478 |
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(12,655 |
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Interest income |
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3,723 |
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1,375 |
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Debt extinguishment expense |
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(583 |
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Dividend from unconsolidated subsidiary |
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1,943 |
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Other net |
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1,317 |
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823 |
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Income (loss) from continuing operations
before income taxes |
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4,476 |
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(26,696 |
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Income tax expense (benefit) |
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1,048 |
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(3,773 |
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Income (loss) from continuing operations |
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3,428 |
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(22,923 |
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Income (loss) from discontinued operations, net of income taxes |
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344 |
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(364 |
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Net income (loss) |
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3,772 |
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(23,287 |
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Net income (loss) attributable to
noncontrolling shareholders interests |
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(2,086 |
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2,020 |
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Net income (loss) attributable to Cooper Tire & Rubber Company |
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$ |
1,686 |
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$ |
(21,267 |
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Basic earnings per share: |
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Income (loss) from continuing operations
attributable to Cooper Tire & Rubber Company |
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$ |
0.02 |
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$ |
(0.35 |
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Income (loss) from discontinued operations |
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0.01 |
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(0.01 |
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Net income (loss) attributable to Cooper Tire & Rubber Company |
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$ |
0.03 |
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$ |
(0.36 |
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Diluted earnings per share: |
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Income (loss) from continuing operations
attributable to Cooper Tire & Rubber Company |
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$ |
0.02 |
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$ |
(0.35 |
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Income (loss) from discontinued operations |
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0.01 |
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(0.01 |
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Net income (loss) attributable to Cooper Tire & Rubber Company |
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$ |
0.03 |
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$ |
(0.36 |
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Weighted average number of shares outstanding (000s): |
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Basic |
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59,484 |
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58,941 |
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Diluted |
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60,474 |
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58,941 |
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Dividends per share |
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$ |
0.105 |
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$ |
0.105 |
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See accompanying notes.
3
COOPER TIRE & RUBBER COMPANY
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
THREE MONTHS ENDED MARCH 31, 2008 AND 2009
(UNAUDITED)
(Dollar amounts in thousands)
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2008 |
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2009 |
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Operating activities: |
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Net income (loss) |
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$ |
3,772 |
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$ |
(23,287 |
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Adjustments to reconcile net income (loss) to net cash
provided by (used in) continuing operations: |
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Income from discontinued operations, net of income taxes |
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(344 |
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364 |
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Depreciation |
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34,019 |
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30,551 |
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Amortization |
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1,358 |
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566 |
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Deferred income taxes |
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192 |
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(66 |
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Stock based compensation |
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2,270 |
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838 |
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Change in LIFO inventory reserve |
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8,830 |
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(87,559 |
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Amortization of unrecognized postretirement benefits |
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3,269 |
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7,410 |
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Loss (gain) on sale of assets |
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97 |
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(46 |
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Debt extinguishment costs |
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583 |
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Changes in operating assets and liabilities of
continuing operations: |
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Accounts receivable |
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(16,987 |
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(36,396 |
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Inventories |
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(100,373 |
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105,610 |
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Other current assets |
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(768 |
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1,855 |
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Accounts payable |
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9,456 |
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14,027 |
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Accrued liabilities |
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(975 |
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14,923 |
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Other items |
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8,011 |
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4,471 |
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Net cash provided by (used in) continuing operations |
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(47,590 |
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33,261 |
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Net cash used in discontinued operations |
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(94 |
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(613 |
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Net cash provided by (used in) operating activities |
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(47,684 |
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32,648 |
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Investing activities: |
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Property, plant and equipment |
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(31,664 |
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(16,917 |
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Proceeds from the sale of available-for-sale debt securities |
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626 |
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Investments in unconsolidated subsidiary |
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(86 |
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Acquisition of business, net of cash acquired |
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(5,956 |
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Proceeds from the sale of assets |
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208 |
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Net cash used in investing activities |
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(36,994 |
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(16,795 |
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Financing activities: |
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Issuance of (payments on) short-term debt |
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37,486 |
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(17,310 |
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Payments on long-term debt |
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(14,000 |
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(4,380 |
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Premium paid on debt repurchases |
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(543 |
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Contributions of joint venture partner |
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4,250 |
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Purchase of treasury shares |
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(13,853 |
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Payment of dividends |
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(6,218 |
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(6,190 |
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Issuance of common shares and excess
tax benefits on options |
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297 |
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Net cash provided by (used in) financing activities |
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7,419 |
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(27,880 |
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Effects of exchange rate changes on cash of
continuing operations |
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(2,647 |
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(2,952 |
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Changes in cash and cash equivalents |
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(79,906 |
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(14,979 |
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Cash and cash equivalents at beginning of year |
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345,947 |
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247,672 |
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Cash and cash equivalents at end of period |
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$ |
266,041 |
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$ |
232,693 |
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See accompanying notes.
4
COOPER TIRE & RUBBER COMPANY
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Dollar amounts in thousands except per-share amounts)
1. |
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The accompanying unaudited condensed consolidated financial statements have been prepared in
accordance with accounting principles generally accepted in the United States for interim
financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X.
Accordingly, they do not include all of the information and footnotes required by accounting
principles generally accepted in the United States for complete financial statements. In the
opinion of management, all adjustments (consisting of normal recurring accruals) considered
necessary for a fair presentation have been included. There is a year-round demand for the
Companys passenger and truck replacement tires, but sales of passenger replacement tires are
generally strongest during the third and fourth quarters of the year. Winter tires are sold
principally during the months of August through November. Operating results for the
three-month period ended March 31, 2009 are not necessarily indicative of the results that may
be expected for the year ended December 31, 2009. |
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The balance sheet at December 31, 2008 has been derived from the audited financial statements at
that date but does not include all of the information and footnotes required by accounting
principles generally accepted in the United States for complete financial statements. |
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For further information, refer to the consolidated financial statements and footnotes thereto
included in the Companys Annual Report on Form 10-K for the year ended December 31, 2008. |
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On January 1, 2009, the Company adopted Statement of Financial Accounting Standards (SFAS) No
160, Noncontrolling Interests in Consolidated Financial Statements, an amendment of ARB No.
51. SFAS No. 160 changes the reporting of noncontrolling interests in the consolidated
statement of operations and the consolidated balance sheet. Certain amounts for the prior year
have been reclassified to conform to 2009 presentations. On the Consolidated Statements of
Operations, the 2009 caption Net income (loss) attributable to Cooper Tire & Rubber Company is
comparable to the caption Net income (loss) used in prior years. |
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2. |
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On January 1, 2009, the Company adopted the provisions of SFAS No. 161. |
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Derivative financial instruments are utilized by the Company to reduce foreign currency exchange risks. The Company has
established policies and procedures for risk assessment and the approval, reporting and monitoring of derivative financial
instrument activities. The Company does not enter into financial instruments for trading or speculative purposes. |
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The Company uses foreign currency forward contracts as hedges of the fair value of certain non-U.S. dollar denominated
asset and liability positions, primarily accounts receivable and debt. Gains and losses resulting from the impact of
currency exchange rate movements on these forward contracts are recognized in the accompanying consolidated statements of
income in the period in which the exchange rates change and offset the foreign currency gains and losses on the underlying
exposure being hedged. |
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Foreign currency forward contracts are also used to hedge variable cash flows associated with forecasted sales and
purchases denominated in currencies that are not the functional currency of certain entities. The forward contracts have
maturities of less than twelve months pursuant to the Companys policies and hedging practices. These forward contracts
meet the criteria for and have been designated as cash flow hedges. Accordingly, the effective portion of the change in
fair value of unrealized gains and losses on such forward contracts are recorded as a separate component of stockholders
equity in the accompanying consolidated balance sheets and reclassified into earnings as the hedged transaction affects
earnings. |
5
|
|
The Company assesses hedge effectiveness quarterly using the hypothetical derivative
methodology. In doing so, the Company monitors the actual and forecasted foreign currency
sales and purchases versus the amounts hedged to identify any hedge ineffectiveness. The
Company also performs regression analysis comparing the change in value of the hedging
contracts versus the underlying foreign currency sales and purchases, which confirms a high
correlation and hedge effectiveness. Any hedge ineffectiveness is recorded as an adjustment in
the accompanying consolidated financial statements of operations in the period in which the
ineffectiveness occurs. For periods presented, an immaterial amount of ineffectiveness has
been identified and recorded. |
|
|
|
The following table presents the location and amounts of derivative instrument fair values in
the Statement of Financial Position: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2008 |
|
March 31, 2009 |
Derivative assets designated as hedging
instruments under SFAS No. 133
Foreign exchange contracts |
|
Accrued liabilities |
|
$ |
(1,058 |
) |
|
Accrued liabilities |
|
$ |
(5,627 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivative assets not designated as hedging
instruments under SFAS No. 133
Foreign exchange contracts |
|
Accrued liabilities |
|
$ |
(194 |
) |
|
Accrued liabilities |
|
$ |
(514 |
) |
|
|
In accordance with SFAS No. 157, the Company has categorized its financial instruments, based
on the priority of the inputs to the valuation technique, into the three-level fair value
hierarchy. The fair value hierarchy gives the highest priority to quoted prices in active
markets for identical assets or liabilities (Level 1) and the lowest priority to unobservable
inputs (Level 3). If the inputs used to measure the financial instruments fall within the
different levels of the hierarchy, the categorization is based on the lowest level input that
is significant to the fair value measurement of the instrument. |
|
|
|
Financial assets and liabilities recorded on the Consolidated Balance Sheet are categorized
based on the inputs to the valuation techniques as follows: |
|
|
|
Level 1. Financial assets and liabilities whose values are based on unadjusted quoted prices
for identical assets or liabilities in an active market that the Company has the ability to
access. |
|
|
|
Level 2. Financial assets and liabilities whose values are based on quoted prices in markets
that are not active or model inputs that are observable either directly or indirectly for
substantially the full term of the asset or liability. Level 2 inputs include the following: |
|
a. |
|
Quoted prices for similar assets or liabilities in active markets; |
|
|
b. |
|
Quoted prices for identical or similar assets or liabilities in non-active markets; |
|
|
c. |
|
Pricing models whose inputs are observable for substantially the full term of the asset or
liability; and |
|
|
d. |
|
Pricing models whose inputs are derived principally from or corroborated by observable
market data through correlation or other means for substantially the full term of the asset or
liability. |
Level 3. Financial assets and liabilities whose values are based on prices or valuation
techniques that require inputs that are both unobservable and significant to the overall fair
value measurement. These inputs reflect managements own assumptions about the assumptions a
market participant would use in pricing the asset or liability.
6
The following table presents the Companys fair value hierarchy for those assets and
liabilities measured at fair value on a recurring basis as of March 31, 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair Value Measurements at March 31, 2009 Using |
|
|
|
|
Quoted Prices |
|
Significant |
|
|
|
|
Total |
|
in Active Markets |
|
Other |
|
Significant |
|
|
Derivative |
|
for Identical |
|
Observable |
|
Unobservable |
|
|
(Assets) |
|
Assets |
|
Inputs |
|
Inputs |
Foreign Exchange Contracts |
|
Liabilities |
|
Level (1) |
|
Level (2) |
|
Level (3) |
March 31, 2009 |
|
$ |
(6,141 |
) |
|
|
|
|
|
$ |
(6,141 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December 31, 2008 |
|
$ |
(1,252 |
) |
|
|
|
|
|
$ |
(1,252 |
) |
|
|
|
|
The following table presents the location and amount of gains and losses on derivative
instruments in the consolidated statement of operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amount of |
|
|
|
Amount of |
|
|
|
|
|
|
Gain (Loss) |
|
|
|
Gain (Loss) |
|
|
|
|
|
|
Recognized |
|
|
|
Reclassified |
|
|
|
Amount of |
|
|
in Other |
|
Location of |
|
from Other |
|
|
|
Gain (Loss) |
|
|
Comprehensive |
|
Gain (Loss) |
|
Comprehensive |
|
|
|
Recognized |
|
|
Income on |
|
Reclassified |
|
Income |
|
Location of |
|
in Income on |
|
|
Derivative |
|
from Other |
|
into Income |
|
Gain (Loss) |
|
Derivative |
Derivatives in |
|
(Effective |
|
Comprehensive |
|
(Effective |
|
Recognized |
|
(Ineffective |
SFAS No. 133 |
|
Portion) |
|
Income |
|
Portion) |
|
in Income of |
|
Portion) |
Cash Flow |
|
Three Months |
|
into Income |
|
Three Months |
|
Derivative |
|
Three Months |
Hedging |
|
Ended |
|
(Effective |
|
Ended |
|
(Ineffective |
|
Ended |
Relationships |
|
March 31, 2009 |
|
Portion) |
|
March 31, 2009 |
|
Portion) |
|
March 31, 2009 |
Foreign exchange
contracts |
|
$ |
2,974 |
|
|
Other - net |
|
$ |
5,712 |
|
|
Other - net |
|
$ |
153 |
|
Gains on foreign currency exchange contracts not designated as hedging instruments are recorded
in Other net on the income statement and amounted to $80 for the period ended March 31, 2009.
7
3. |
|
The following table details information on the Companys operating segments. |
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31 |
|
|
|
2008 |
|
|
2009 |
|
Revenues from external customers: |
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
497,672 |
|
|
$ |
439,317 |
|
International Tire |
|
|
231,780 |
|
|
|
166,212 |
|
Eliminations |
|
|
(50,131 |
) |
|
|
(34,121 |
) |
|
|
|
|
|
|
|
Net sales |
|
$ |
679,321 |
|
|
$ |
571,408 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss): |
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
8,144 |
|
|
$ |
(3,620 |
) |
International Tire |
|
|
6,909 |
|
|
|
(2,821 |
) |
Eliminations |
|
|
(1,269 |
) |
|
|
(274 |
) |
Unallocated corporate charges |
|
|
(4,230 |
) |
|
|
(9,524 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
9,554 |
|
|
|
(16,239 |
) |
Interest expense |
|
|
(11,478 |
) |
|
|
(12,655 |
) |
Interest income |
|
|
3,723 |
|
|
|
1,375 |
|
Debt extinguishment |
|
|
(583 |
) |
|
|
|
|
Dividend from unconsolidated subsidiary |
|
|
1,943 |
|
|
|
|
|
Other net |
|
|
1,317 |
|
|
|
823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes |
|
$ |
4,476 |
|
|
$ |
(26,696 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4. |
|
At December 31, 2008, approximately 33 percent of the Companys inventories had been
valued under the LIFO method. With the decrease in inventory in the Companys operations
in China and lower raw material costs, approximately 57 percent of the Companys
inventories at March 31, 2009 have been valued under the LIFO method. The remaining
inventories have been valued under the FIFO method or average cost method. All inventories
are stated at the lower of cost or market. |
|
|
|
Under the LIFO method, inventories have been reduced by approximately $221,854 and $134,295
at December 31, 2008 and March 31, 2009, respectively, from current cost which would be
reported under the first-in, first-out method. |
5. |
|
The following table discloses the amount of stock based compensation expense for the
three-month period ended March 31, 2008 and 2009 relating to continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
Stock Based Compensation |
|
|
|
|
|
|
|
Three months ended March 31 |
|
|
|
2008 |
|
|
2009 |
|
Stock options |
|
$ |
91 |
|
|
$ |
86 |
|
Restricted stock units |
|
|
615 |
|
|
|
400 |
|
Performance based units |
|
|
1,564 |
|
|
|
352 |
|
|
|
|
|
|
|
|
Total stock based compensation |
|
$ |
2,270 |
|
|
$ |
838 |
|
|
|
|
|
|
|
|
8
Executives participating in the Companys Long-Term Incentive Plan for the plan year 2007
2009 and 2008 2010, earn performance based units based on the Companys financial
performance. As part of the 2007 2009 plan, the units earned in 2007 and any units earned
in 2009 will vest in February 2010. As part of the 2008 2010 plan, any units earned in
2009 will vest in February 2011. No units were earned in 2008.
In April 2009, executives participating in the 2009 2011 Long Term Incentive Plan were
granted stock options which will vest one third each year through April 2012.
The following table provides details of the restricted stock unit activity for the three
months ended March 31, 2009:
|
|
|
|
|
Restricted stock units outstanding at January 1, 2009 |
|
|
403,637 |
|
|
|
|
|
|
Restricted stock units granted |
|
|
|
|
Accrued dividend equivalents |
|
|
9,370 |
|
Restricted stock units settled |
|
|
(39,852 |
) |
Restricted stock units cancelled |
|
|
(1,527 |
) |
|
|
|
|
|
|
|
|
|
|
Restricted stock units outstanding at March 31, 2009 |
|
|
371,628 |
|
|
|
|
|
|
6. |
|
The following table discloses the amount of net periodic benefit costs for the three months
ended March 31, 2008 and 2009 for the Companys defined benefit plans and other postretirement
benefits relating to continuing operations: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other |
|
|
|
Pension Benefits |
|
|
Postretirement Benefits |
|
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
Components of net periodic
benefit cost: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
5,524 |
|
|
$ |
3,387 |
|
|
$ |
1,244 |
|
|
$ |
853 |
|
Interest cost |
|
|
16,269 |
|
|
|
14,618 |
|
|
|
3,873 |
|
|
|
3,706 |
|
Expected return on plan assets |
|
|
(20,508 |
) |
|
|
(13,687 |
) |
|
|
|
|
|
|
|
|
Amortization of prior service cost |
|
|
126 |
|
|
|
(1,456 |
) |
|
|
(77 |
) |
|
|
(77 |
) |
Recognized actuarial loss |
|
|
2,921 |
|
|
|
8,925 |
|
|
|
299 |
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
4,332 |
|
|
$ |
11,787 |
|
|
$ |
5,339 |
|
|
$ |
4,500 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Included in the amortization of prior service cost, is the amount attributable to the Albany,
Georgia plant closure which has been recorded as restructuring expense.
During
2009, the Company has minimum global pension funding requirements of
between $35,000 and $40,000.
7. |
|
On an annual basis, disclosure of comprehensive income is incorporated into the Statement of
Shareholders Equity. This statement is not presented on a quarterly basis. Comprehensive
income includes net income and components of other comprehensive income, such as foreign currency translation adjustments,
unrealized gains or losses on certain marketable securities and derivative instruments and
unrecognized postretirement benefits plans. |
9
The Companys comprehensive income (loss) is as follows:
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31 |
|
|
|
2008 |
|
|
2009 |
|
Income (loss) from continuing operations |
|
$ |
1,342 |
|
|
$ |
(23,628 |
) |
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
Currency translation adjustments |
|
|
10,936 |
|
|
|
(2,982 |
) |
Unrealized net gains (losses) on derivative
instruments and marketable securities |
|
|
(5,351 |
) |
|
|
3,367 |
|
Unrecognized postretirement benefit plans |
|
|
2,989 |
|
|
|
354 |
|
|
|
|
|
|
|
|
Comprehensive income (loss) from
continuing operations |
|
$ |
9,916 |
|
|
$ |
(22,889 |
) |
|
|
|
|
|
|
|
8. |
|
During the first quarter of 2009, the Company recorded restructuring expenses associated with
the planned closure of its Albany, Georgia manufacturing facility. This initiative, announced
December 17, 2008, will result in a workforce reduction of approximately 1,400 people and cost
between $120,000 and $145,000 for restructuring expense and asset impairment. |
|
|
|
The Company recorded $4,852 of equipment relocation and other costs during the first quarter of
2009. The Company also recorded $9,454 of employee related costs. Included in employee related
costs are severance costs of $10,707 partially offset by the amortization of prior service cost
related to pension benefits. Through March 31, 2009, the Company has recorded $90,290 of
restructuring costs associated with this initiative. |
|
|
|
At January 1, 2009, the accrued severance balance was $429 and the first quarter severance cost
increased the balance to $11,136. During the quarter, the Company made $36 of severance
payments resulting in an accrued severance balance at March 31, 2009 of $11,100. |
|
|
|
The Company also recorded restructuring expenses associated with the closure of the Dayton, New
Jersey distribution center. This initiative will impact nine people and cost between $450 and
$500. During the first quarter of 2009, the Company recorded $46 of severance cost bringing the
total cost of this initiative to $464 to date. |
|
9. |
|
The Company provides for the estimated cost of product warranties at the time revenue is
recognized based primarily on historical return rates, estimates of the eligible tire
population and the value of tires to be replaced. The following table summarizes the activity
in the Companys product warranty liabilities: |
|
|
|
|
|
|
|
|
|
|
|
2008 |
|
|
2009 |
|
Reserve at January 1 |
|
$ |
16,510 |
|
|
$ |
18,244 |
|
|
Additions |
|
|
4,663 |
|
|
|
2,423 |
|
|
Payments |
|
|
(3,638 |
) |
|
|
(3,084 |
) |
|
|
|
|
|
|
|
|
Reserve at March 31 |
|
$ |
17,535 |
|
|
$ |
17,583 |
|
|
|
|
|
|
|
|
10. |
|
The Company is a defendant in various products liability claims brought in numerous
jurisdictions in which individuals seek damages resulting from automobile accidents allegedly
caused by defective tires manufactured by the Company. Each of the products liability claims faced by the Company
generally involve different types of tires, models and lines, different circumstances
surrounding the accident such as different applications, vehicles, speeds, road conditions,
weather conditions, driver error, tire repair and maintenance practices, service life
conditions, as well as different jurisdictions and different injuries. In addition, in many |
10
of the Companys products liability lawsuits the plaintiff alleges that his or her harm was caused
by one or more co-defendants who acted independently of the Company. Accordingly, both the
claims asserted and the resolutions of those claims have an enormous amount of variability. The
aggregate amount of damages asserted at any point in time is not determinable since often times
when claims are filed, the plaintiffs do not specify the amount of damages. Even when there is
an amount alleged, at times the amount is wildly inflated and has no rational basis.
The fact that the Company is a defendant in products liability lawsuits is not surprising given
the current litigation climate which is largely confined to the United States. However, the
fact that the Company is subject to claims does not indicate that there is a quality issue with
the Companys tires. The Company sells approximately 35 to 40 million passenger, light truck,
SUV, high performance, ultra high performance and radial medium truck tires per year in North
America. The Company estimates that approximately 300 million Cooper-produced tires made up
of thousands of different specifications are still on the road in North America. While tire
disablements do occur, it is the Companys and the tire industrys experience that the vast
majority of tire failures relate to service-related conditions which are entirely out of the
Companys control such as failure to maintain proper tire pressure, improper maintenance, road
hazard and excessive speed.
The Companys exposure for each claim occurring prior to April 1, 2003 is limited by the
coverage provided by its excess liability insurance program. The program for that period
includes a relatively low per claim retention and a policy year aggregate retention limit on
claims arising from occurrences which took place during a particular policy year. Effective
April 1, 2003, the Company established a new excess liability insurance program. The new
program covers the Companys products liability claims occurring on or after April 1, 2003 and
is occurrence-based insurance coverage which includes an increased per claim retention limit,
increased policy limits and the establishment of a captive insurance company.
The Company accrues costs for products liability at the time a loss is probable and the amount
of loss can be estimated. The Company believes the probability of loss can be established and
the amount of loss can be estimated only after certain minimum information is available,
including verification that Company-produced products were involved in the incident giving rise
to the claim, the condition of the product purported to be involved in the claim, the nature of
the incident giving rise to the claim and the extent of the purported injury or damages. In
cases where such information is known, each products liability claim is evaluated based on its
specific facts and circumstances. A judgment is then made to determine the requirement for
establishment or revision of an accrual for any potential liability. The liability often cannot
be determined with precision until the claim is resolved.
Pursuant to applicable accounting rules, the Company accrues the minimum liability for each
known claim when the estimated outcome is a range of possible loss and no one amount within that
range is more likely than another. The Company uses a range of settlements because an average
settlement cost would not be meaningful since the products liability claims faced by the Company
are unique and widely variable. The cases involve different types of tires, models and lines,
different circumstances surrounding the accident such as different applications, vehicles,
speeds, road conditions, weather conditions, driver error, tire repair and maintenance
practices, service life conditions, as well as different jurisdictions and different injuries.
In addition, in many of the Companys products liability lawsuits the plaintiff alleges that his
or her harm was caused by one or more co-defendants who acted independently of the Company.
Accordingly, the claims asserted and the resolutions of those claims have an enormous amount of
variability. The costs have ranged from zero dollars to $12 million in one case with no
average that is meaningful. No specific accrual is made for individual unasserted claims or
for premature claims, asserted claims where the minimum information needed to evaluate the
probability of a liability is not yet known. However, an accrual for such claims based, in
part, on managements expectations for future litigation activity and the settled claims history
is maintained. Because of the speculative nature of litigation in the United States, the
Company does not believe a meaningful aggregate range of potential loss for asserted and
unasserted claims can be determined. The Companys experience has demonstrated that its
estimates have been reasonably accurate and, on average, cases are settled at amounts close to
the reserves established. However, it is possible an individual claim from time to time may
result in an aberration from the norm and could have a material impact.
11
The Company determines its reserves using the number of incidents expected during a year.
During the first quarter of 2009, the Company increased its products liability reserve by
$14,678. The addition of another quarter of self-insured incidents accounted for $9,410 of this
increase and amounts on existing reserves increased by $5,268.
The time frame for the payment of a products liability claim is too variable to be meaningful.
From the time a claim is filed to its ultimate disposition depends on the unique nature of the
case, how it is resolved claim dismissed, negotiated settlement, trial verdict and appeals
process and is highly dependent on jurisdiction, specific facts, the plaintiffs attorney, the
courts docket and other factors. Given that some claims may be resolved in weeks and others
may take five years or more, it is impossible to predict with any reasonable reliability the
time frame over which the accrued amounts may be paid.
The Company paid $6,313 during the first quarter of 2009 to resolve cases and claims. The
Companys products liability reserve balance at December 31, 2008 totaled $123,632 (current
portion of $28,737) and the balance at March 31, 2009 totaled $131,997 (current portion of
$28,737).
The products liability expense reported by the Company includes amortization of insurance
premium costs, adjustments to settlement reserves and legal costs incurred in defending claims
against the Company offset by recoveries of legal fees. Legal costs are expensed as incurred
and products liability insurance premiums are amortized over coverage periods. The Company is
entitled to reimbursement, under certain insurance contracts in place for periods ending prior
to April 1, 2003, of legal fees expensed in prior periods based on events occurring in those
periods. The Company records the reimbursements under such policies in the period the
conditions for reimbursement are met.
Products liability costs totaled $27,876 and $20,568 for the periods ended March 31, 2008 and
2009, respectively, and include recoveries of legal fees of $4,168 and $1,426 in the periods
ended March 31, 2008 and 2009, respectively. Policies applicable to claims occurring on April
1, 2003 and thereafter do not provide for recovery of legal fees.
11. |
|
For the quarter ended March 31, 2009, the Company recorded an income tax benefit for
continuing operations of $3,773, which includes an expected recoverable from a specified
liability loss carry back. The effective tax rate for the three-month period ended March 31,
2009, for continuing operations is 16.2 percent, exclusive of discrete items, using forecasted
jurisdictional annual effective rates. For comparable periods in 2008, the effective tax rate
for continuing operations, exclusive of discrete items, was 32.4 percent using an aggregate
worldwide forecasted rate. The change in the tax rate, exclusive of discrete items, relates
primarily to the recording of a valuation allowance for the anticipated U.S. net operating
loss that exceeds the carry back capacity relating to a specified liability loss, foreign
net operating losses, and the mix of earnings or loss by jurisdiction as compared to 2008. |
|
|
|
The Company maintains a valuation allowance pursuant to SFAS No. 109, Accounting for Income
Taxes, on its net U.S. deferred tax asset position. The valuation allowance will be
maintained as long as it is more likely than not that some portion of the deferred tax assets
will not be realized. Deferred tax assets and liabilities are determined separately for each
taxing jurisdiction in which the Company conducts its operations or otherwise generates taxable
income or losses. In the U.S., the Company has recorded significant deferred tax assets, the
largest of which relates to products liability, pension and other postretirement benefit
obligations. These deferred tax assets are partially offset by deferred tax liabilities, the
most significant of which relates to accelerated depreciation. Based upon this assessment, the
Company maintains a $222,758 valuation allowance for the portion of U.S. deferred tax assets
exceeding its U.S. deferred tax liabilities. In addition, the Company has recorded valuation allowances of $8,072 for deferred tax assets
associated with losses in foreign jurisdictions. |
|
|
|
The Company maintains a FIN No. 48, Accounting for Uncertainty in Income Taxes liability for
unrecognized tax benefits for permanent and temporary book/tax differences for continuing
operations. At March 31, 2009, the Companys liability, exclusive of interest, totals
approximately $7,405. The Company |
12
|
|
accrued approximately $122 of interest expense for the quarter ended March 31, 2009, which has been recorded as a discrete item in its tax provision. |
|
|
|
During 2008 the Company became aware of a potentially favorable settlement of the pending
bilateral Advance Pricing Agreement (APA) negotiations between the U.S. and Canada. This
relates to pre-disposition years (2000-2004) of a discontinued operation. Pursuant to the
related sales agreement, the Company is responsible for all pre-disposition tax obligations and
is entitled to all tax refunds applicable to that period. The Company believes the settlement
could be significant but is unable to quantify with certainty the overall impact to the Company
until the APA agreements are finalized and signed by all parties. Complex recalculations will
be required for the affected income tax returns of the discontinued operations Canadian
subsidiary to quantify the tax refund. This overpayment is ultimately due to the Company under
the sales agreement. However, the party obligated to pay the Company may not be able to pay any
or all of the amount of such obligation due to certain legal limitations or restrictions that
may be imposed on such party. The potential APA settlement terms will also result in an
increased tax obligation to the Company on its consolidated U.S. income tax returns for the
pre-disposition years which will require complicated recalculations of the impacted returns. At
such time as a more definitive estimate of the overall impact from the resolution of the APA can
be made and the certainty as to the amount of such payment to the Company is assured, the
Company will record the outcome to discontinued operations. |
|
|
|
The Company and its subsidiaries are subject to income taxes in the U.S. federal jurisdiction
and various state and foreign jurisdictions. With few exceptions, the Company is no longer
subject to U.S. federal, state and foreign tax examinations by tax authorities for years prior
to 2000. |
|
12. |
|
The Company and the United Steelworkers entered into a series of letter agreements beginning
in 1991 establishing maximum annual amounts that the Company would contribute for funding the
cost of health care coverage for certain union retirees who retired after specific dates.
Prior to January 1, 2004, the maximum annual amounts had never been implemented. On January
1, 2004, however, the Company implemented the existing letter agreement according to its terms
and began requiring these retirees and surviving spouses to make contributions for the cost of
their health care coverage. |
|
|
|
On April 18, 2006, a group of the Companys union retirees and surviving spouses filed a lawsuit
in the U.S. District Court for the Northern District of Ohio on behalf of a purported class
claiming that the Company was not entitled to impose any contribution requirement pursuant to
the letter agreements and that Plaintiffs were promised lifetime benefits, at no cost, after
retirement under the terms of the union-Cooper negotiated Pension and Insurance Agreements in
effect at the time that they retired. |
|
|
|
On May 13, 2008, in the case of Cates, et al v. Cooper Tire & Rubber Company, the United States
District Court for the Northern District of Ohio entered an order holding that a series of
pension and insurance agreements negotiated by the Company and its various union locals over the
years conferred vested lifetime health care benefits upon certain Company hourly retirees. The
court further held that these benefits were not subject to the caps on the Companys annual
contributions for retiree health care benefits that the Company had negotiated with the union
locals. Subsequent to that order, the court granted the plaintiffs motion for class
certification. The Company has initiated the process of pursuing an appeal of the order to the
Sixth Circuit of Appeals, while simultaneously reviewing other means of satisfactorily resolving
the case through settlement discussions. As a result of the settlement discussions and in an
attempt to resolve the claims relating to health care benefits for all of the Companys hourly
union-represented retirees, a related lawsuit, Johnson, et al v. Cooper Tire & Rubber Company,
was filed on February 3, 2009, with the court on behalf of
a different, smaller group of hourly union-represented retirees. The second case has been
stayed pending the parties settlement discussions. |
|
|
|
In April, 2009, the parties negotiated a tentative agreement intended to resolve all related
claims for these matters. The tentative agreement, which is subject to various approvals,
provides for 1) specified payments to the plaintiffs and attorney fees and 2) modification to
the Companys approach and costs of providing future health care to specified current retiree
groups which will result in an amendment to the Companys retiree medical plan. |
13
|
|
While the tentative agreement could be modified before it becomes effective and the related
cases are concluded, the Company believes it is probable that the related costs of resolving
these cases will be close to the amounts in the tentative agreement and, accordingly, has
recorded $ 7.1 million of expense during the first quarter relating to the specified payments
and attorney fees. The estimated present value of costs related to the plan amendment is
expected to be approximately $7.7 million which has been reflected as an increase in the accrual
for Other Post-employment Benefits with an offset to the Accumulated Other Comprehensive Income
component of Shareholders Equity and will be amortized as a charge to operations over the
remaining life expectancy of the affected plan participants beginning with the effective date of
the changes. |
|
13. |
|
On April 9, 2009, the Company announced pension benefits in the Spectrum (salaried employees)
Plan would be frozen effective July 1, 2009. The impact of the pension freeze is estimated to
be a reduction in pension expense for 2009 of $7.8 million which will be reflected in the
Companys financial statements in future quarters and the recognition of a pension curtailment
gain of approximately $11.0 million which will be recorded in the second quarter. Also
effective July 1, 2009, the Company has instituted an enhanced matching feature in the
Spectrum 401(K) plan at an estimated cost for 2009 of $2.8 million which will also be reflected in
future quarters. |
Item 2. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
This Managements Discussion and Analysis of Financial Condition and Results of Operations (MD&A)
presents information related to the consolidated results of operations of the Company, a discussion
of the past results and future outlook of each of the Companys segments, and information
concerning both the liquidity and capital resources of the Company. An important qualification
regarding the forward-looking statements made in this discussion is then presented.
14
Consolidated Results of Operations
(Dollar amounts in millions except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31 |
|
|
|
2008 |
|
|
Change |
|
2009 |
|
Revenues: |
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
497.7 |
|
|
-11.7% |
|
$ |
439.3 |
|
International Tire |
|
|
231.8 |
|
|
-28.3% |
|
|
166.2 |
|
Eliminations |
|
|
(50.2 |
) |
|
-32.1% |
|
|
(34.1 |
) |
|
|
|
|
|
|
|
|
|
|
Net sales |
|
$ |
679.3 |
|
|
-15.9% |
|
$ |
571.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment profit (loss): |
|
|
|
|
|
|
|
|
|
|
North American Tire |
|
$ |
8.1 |
|
|
n/m |
|
$ |
(3.6 |
) |
International Tire |
|
|
6.9 |
|
|
n/m |
|
|
(2.8 |
) |
Unallocated corporate charges |
|
|
(4.2 |
) |
|
126.2% |
|
|
(9.5 |
) |
Eliminations |
|
|
(1.2 |
) |
|
-75.0% |
|
|
(0.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
|
9.6 |
|
|
n/m |
|
|
(16.2 |
) |
Interest expense |
|
|
(11.5 |
) |
|
9.6% |
|
|
(12.6 |
) |
Debt extinguishment expense |
|
|
(0.6 |
) |
|
-100.0% |
|
|
|
|
Interest income |
|
|
3.7 |
|
|
-62.2% |
|
|
1.4 |
|
Dividend from unconsolidated subsidiary |
|
|
1.9 |
|
|
-100.0% |
|
|
|
|
Other net |
|
|
1.3 |
|
|
-38.5% |
|
|
0.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
before income taxes |
|
|
4.4 |
|
|
n/m |
|
|
(26.6 |
) |
|
Income tax benefit (expense) |
|
|
(1.0 |
) |
|
n/m |
|
|
3.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
|
3.4 |
|
|
n/m |
|
|
(22.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from discontinued operations,
net of income taxes |
|
|
0.3 |
|
|
n/m |
|
|
(0.4 |
) |
Noncontrolling shareholders interests |
|
|
(2.0 |
) |
|
n/m |
|
|
2.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
attributable to Cooper Tire & Rubber Company |
|
$ |
1.7 |
|
|
n/m |
|
$ |
(21.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per share |
|
$ |
0.02 |
|
|
|
|
$ |
(0.35 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per share |
|
$ |
0.02 |
|
|
|
|
$ |
(0.35 |
) |
|
|
|
|
|
|
|
|
|
Consolidated net sales for the three-month period ended March 31, 2009 were $107.9 million lower
than for the comparable period one year ago. The decrease in net sales for the first quarter of
2009 compared to the first quarter of 2008 was primarily the result of lower volumes in both the
North American Tire Operations and International Tire Operations segments, partially offset by
improved pricing.
The operating loss in the first quarter of 2009 was a decrease of $25.8 million from the operating
profit reported for the first quarter of 2008. The impact of lower unit volumes and restructuring
costs were partially offset by improved pricing and lower products liability costs.
15
The Company results reflect lower costs of certain of its principal raw materials during the first
quarter of 2009 after experiencing record high costs for raw materials in the fourth quarter of
2008. The principal raw materials for the Company include natural rubber, synthetic rubber, carbon
black, chemicals and reinforcement components. Approximately 65 percent of the Companys raw
materials are petroleum-based. Crude oil pricing continues to be volatile but is lower than the
historic highs experienced in 2008. Natural rubber prices also reflected extreme volatility as
reduced global demand for rubber produced products caused natural rubber prices to fall in the
first quarter of 2009 after reaching record high price levels in the latter part of 2008. The
decreases in the cost of petroleum-based materials and natural rubber were the most significant
drivers of lower raw material costs during the first quarter of 2009, which were down approximately
$9.0 million from the first quarter of 2008. The pricing volatility in these commodities
contributes to the difficulty in managing the costs of raw materials.
The Company manages the procurement of its raw materials to assure supply and to obtain the most
favorable pricing. For natural rubber and natural gas, procurement is managed by buying forward of
production requirements and utilizing the spot market when advantageous. For other principal
materials, procurement arrangements include supply agreements that may contain formula-based
pricing based on commodity indices, multi-year agreements or spot purchase contracts. These
arrangements provide quantities necessary to satisfy normal manufacturing demands.
Products liability costs totaled $27.9 million and $20.6 million in the first quarter of 2008 and
2009, respectively, and include recoveries of legal fees of $4.2 million and $1.4 million in the
first quarter of 2008 and 2009, respectively. Insurance policies applicable to claims occurring on
April 1, 2003, and thereafter, do not provide for recovery of legal fees.
Additional information related to the Companys accounting for products liability costs appears in
the Notes to Consolidated Financial Statements.
Selling, general and administrative expenses were $45.1 million in the first quarter of 2009 (7.9
percent of net sales) and $46.7 million in the first quarter of 2008 (6.9 percent of net sales).
The decrease in selling, general and administrative expenses was due primarily to lower stock based
compensation expense.
During the first quarter of 2009, the Company recorded $14.4 million in restructuring costs related
to the planned closures of its Albany, Georgia manufacturing facility and its Dayton, New Jersey
distribution center. Additional information related to these restructuring initiatives appears in
the Notes to Consolidated Financial Statements.
As discussed in the Notes to Consolidated Financial Statements, the Company recorded a $7.1 million
charge during the first quarter related to the agreement reached in the Cates retiree medical legal
case.
Interest expense increased $1.1 million in the first quarter of 2009 from the first quarter of 2008
due to additional debt related to investments in China.
The Company incurred $0.6 million in costs associated with the repurchase of $14.0 million of its
long-term debt during the first quarter of 2008. No such costs were incurred in the first quarter
of 2009.
Interest income in the first quarter of 2009 decreased $2.3 million compared to the first quarter
of 2008 as a result of lower cash levels and short-term investments in 2009 than in 2008.
The Company recorded dividend income of $1.9 million from its investment in Kumho Tire Co., Inc. in
2008. The Company sold this investment in the third quarter of 2008.
Other net decreased by $.5 million in the first quarter of 2009 compared to 2008. The Company
recorded foreign currency losses in 2009 compared to foreign currency gains in 2008 resulting in a
decrease of $2.5 million and recorded losses from an unconsolidated subsidiary of $.8 million in
2009. Proceeds from the settlement of a
lawsuit of $1.8 million were recorded in 2009 while losses on asset sales of $1.0 million were
recorded in the first quarter of 2008.
16
For the quarter ended March 31, 2009, the Company recorded an income tax benefit for continuing
operations of $3.8 million, which includes an expected recoverable from a specified liability
loss carry back. The effective tax rate for the quarter ended March 31, 2009, for continuing
operations is 16.2 percent, exclusive of discrete items, using forecasted jurisdictional annual
effective rates. For the comparable period in 2008, the effective tax rate for continuing
operations, exclusive of discrete items, was 32.4 percent using an aggregate worldwide forecasted
rate. The change in the tax rate, exclusive of discrete items, relates primarily to the recording
of a valuation allowance for the anticipated U.S. net operating loss that exceeds the carry back
capacity relating to a current year specified liability loss, foreign net operating losses, and
the mix of earnings or loss by jurisdiction as compared to 2008.
The Company maintains a valuation allowance pursuant to SFAS No. 109, Accounting for Income
Taxes, on its net U.S. deferred tax asset position. The valuation allowance will be maintained
as long as it is more likely than not that some portion of the deferred tax assets will not be
realized. Deferred tax assets and liabilities are determined separately for each taxing
jurisdiction in which the Company conducts its operations or otherwise generates taxable income or
losses. In the U.S., the Company has recorded significant deferred tax assets, the largest of
which relates to products liability, pension and other postretirement benefit obligations. These
deferred tax assets are partially offset by deferred tax liabilities, the most significant of which
relates to accelerated depreciation. Based upon this assessment, the Company maintains a $222.8
million valuation allowance for the portion of U.S. deferred tax assets exceeding its U.S. deferred
tax liabilities. In addition, the Company has recorded valuation allowances of $8.1 million for
deferred tax assets associated with losses in foreign jurisdictions.
North American Tire Operations Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31 |
(Dollar amounts in millions) |
|
2008 |
|
Change |
|
2009 |
Sales |
|
$ |
497.7 |
|
|
|
-11.7 |
% |
|
$ |
439.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit (loss) |
|
$ |
8.1 |
|
|
|
n/m |
|
|
$ |
(3.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
United States unit shipments changes: |
|
|
|
|
|
|
|
|
|
|
|
|
Passenger tires
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
-23.0 |
% |
|
|
|
|
RMA members |
|
|
|
|
|
|
-13.1 |
% |
|
|
|
|
Total Industry |
|
|
|
|
|
|
-12.9 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Light truck tires |
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
-26.7 |
% |
|
|
|
|
RMA members |
|
|
|
|
|
|
-21.8 |
% |
|
|
|
|
Total Industry |
|
|
|
|
|
|
-21.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total light vehicle tires |
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
|
|
|
|
-23.7 |
% |
|
|
|
|
RMA members |
|
|
|
|
|
|
-14.3 |
% |
|
|
|
|
Total Industry |
|
|
|
|
|
|
-14.0 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total segment unit sales change |
|
|
|
|
|
|
-19.6 |
% |
|
|
|
|
17
Overview
The North American Tire Operations segment produces passenger car and light truck tires, primarily
for sale in the United States replacement market. Major distribution channels and customers
include independent tire dealers, wholesale distributors, regional and national retail tire chains,
and large retail chains that sell tires as well as other automotive products. The segment does not
sell its products directly to end users, except through three Company-owned retail stores, and does
not manufacture tires for sale to the automobile original equipment manufacturers (OEMs).
Sales
Sales of the North American Tire Operations segment decreased $58.4 million in the first quarter of
2009 from levels in 2008. The decrease in sales was a result of lower unit volume (-$97.9
million), offset by improved pricing and product mix ($39.6 million). The segment experienced a
decrease in unit sales in most product categories, most notably in the economy passenger and light
truck tire lines. The improved pricing was the result of price increases implemented during 2008.
The improved mix was the result of the decreased unit sales of economy tires. Increased sales of
the Cooper brand as a percentage of the segments total sales also contributed to the improved mix.
In the United States, the segments unit sales of total light vehicle tires decreased 23.7 percent
in the first quarter of 2009 compared to the first quarter of 2008. This decrease was larger than
the 14.0 percent decrease in total light vehicle shipments experienced by the total industry (which
includes an estimate for non-RMA members). The industry decrease in light vehicle tire units was
primarily due to the overall economic conditions in North America. Recession concerns have caused
delays in replacement tire purchases. Volumes in the segment decreased more significantly than the
industry due to greater weakness in the private label portion of the industry of which the segment
has a significant portion of its sales.
Operating Profit
Segment operating profit decreased $11.8 million in the first quarter of 2009 from the level in the
first quarter of 2008. The decrease in operating profit was due to lower unit volumes (-$21.4
million), restructuring costs, nearly all of which pertain to the closure of the Albany, Georgia
manufacturing facility (-$14.4 million) and the effects of production curtailments (-$18.0
million). These decreases were partially offset by improved pricing and product mix ($20.8
million), lower raw material costs ($7.8 million), lower products liability costs ($7.3 million)
and improved plant operations ($7.2 million).
During the first quarter of 2009, the segment began to see raw material costs moderating after
reaching record high cost levels in the latter part of 2008. Under the Companys LIFO cost flow
assumptions, some of these moderating raw material costs were charged to cost of goods sold in the
quarter.
A combination of events during the first quarter of 2008 resulted in higher products liability
costs than in the first quarter of 2009. Details of the methodology used to calculate the
products liability reserve are discussed in the Notes to Consolidated Financial Statements.
During the first quarter of 2009, the segment incurred $14.4 million of restructuring costs for the
closure of its Albany, Georgia manufacturing facility and its distribution center in Dayton, New
Jersey. The Albany closure was the result of global over capacity and the segments plans to
optimize its global manufacturing footprint.
Segment Outlook
The segment will continue implementing the Companys strategic plan during 2009. The plan
initially communicated in February 2008 calls for the segment to improve its cost structure, pursue
profitable top line growth and improve organizational capabilities.
18
New products will be launched in the economy and value segment of the market to support growth.
The recently launched premium passenger touring, premium SUV and light truck product offerings are
intended to continue satisfying customer requirements and supporting growth. The segment will also
pursue business in channels where it believes it is under-represented. The demand for light
vehicle replacement tires is expected to remain soft in 2009 as consumers around the globe are
affected by the recession. This will continue to put pressure on the segments results until its
capacity can be aligned to market demands, or demand recovers. There have been several signals
recently that demand for replacement tires may be stabilizing. If consumers in North America
regain confidence, it is possible that there could be a release of pent up demand for replacement
tires resulting in an increase in sales.
To more closely align capacity to projected demand, the segment will be closing its Albany, Georgia
facility in an initiative scheduled to be completed during the first quarter of 2010 or sooner.
Production of certain of the products manufactured at that facility will be transferred to the
Companys remaining facilities. The manufacturing operations are expected to improve in cost
competitiveness as Six Sigma, LEAN, automation and other projects continue to be implemented and
the segment improves its utilization of its remaining manufacturing facilities.
Radial medium truck and certain light vehicle tire products will continue to be sourced from
manufacturers in China and Mexico. During 2009 the amount of product imported into the United
States should increase over the amount imported during 2008. The quantity of tires imported will
be influenced by the demand in the United States.
Raw material prices have proven very difficult to accurately predict as commodity markets remain
volatile. The segment expects prices for commodities will stabilize at lower levels in the first
half of 2009 and then begin to increase as demand for commodities strengthens.
The segment believes as it continues implementing projects aligned with its strategic plan that it
will improve its competitive position. Successful implementation of these actions and improvement
in market or industry conditions would drive the segments improved operating results.
International Tire Operations Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31 |
(Dollar amounts in millions) |
|
2008 |
|
Change |
|
2009 |
Sales |
|
$ |
231.8 |
|
|
|
-28.3 |
% |
|
$ |
166.2 |
|
|
Operating profit (loss) |
|
$ |
6.9 |
|
|
|
n/m |
|
|
$ |
(2.8 |
) |
|
Unit sales change |
|
|
|
|
|
|
-24.2 |
% |
|
|
|
|
Overview
The International Tire Operations segment manufactures and markets passenger car, light truck and
motorcycle tires for the international replacement market, as well as racing tires and tire retread
materials, in Europe, Russia and other markets. The segments Cooper Chengshan joint venture
manufactures for and markets passenger car and light truck radial tires as well as radial and bias
medium truck tires in the international market. The segments Cooper Kenda joint venture
manufactures tires to be exported to markets outside of China. Until May 2012, all of the tires
produced by this joint venture will be sold to Cooper Tire & Rubber Company.
19
Sales
Sales of the International Tire Operations segment decreased $65.6 million, or 28.3 percent, in the
first quarter of 2009 compared to the first quarter of 2008. The foreign currency impact of a
stronger United States dollar in relation to the British pound and the Chinese renminbi decreased
sales $13.3 million in the first quarter of 2009. The remainder of the decrease in net sales in
the first quarter of 2009 compared to the first quarter of 2008 was due primarily to lower unit
volumes (-$51.4 million) due to overall market weakness in the European, Asian and other
international markets.
Operating Profit
Operating profit for the segment in the first quarter of 2009 was $9.7 million lower than in the
first quarter of 2008. The impacts of lower unit volumes (-$6.6 million), pricing adjustments net
of improved mix (-$2.3 million) and manufacturing operations impacted by production curtailments
and higher utility costs (-$8.3 million) were partially offset by a favorable foreign currency
impact ($4.5 million), lower raw material costs ($1.5 million) and reduced selling, general and
administrative costs ($1.6 million).
Segment Outlook
The European operations will continue to focus on growing in profitable products and channels. New
products that will meet the needs of niche segments will continue to be released in 2009. The
manufacturing facility in Melksham, England will concentrate on high performance, racing and
motorcycle products. Demand in Europe is projected to be weak throughout 2009.
The segment will continue efforts to expand its presence in Asia. This growth is targeted to occur
in products and brands that will provide increased returns. Due to the global and Asian economic
recession, the level of growth of the segments shipments in Asia is likely to be less than in
recent years.
Manufacturing operations in China will continue to export products around the globe, but expect to
be affected by the weakened global demand for light vehicle tires. All of the segments
manufacturing facilities will be implementing projects to improve competitiveness.
The segments volumes and margins will likely remain under pressure in 2009 unless global demand
for light vehicle and radial medium tires improves.
Outlook for Company
The Company expects continued pressure on the industry as demand for tires is influenced by the
weakened global macroeconomic environment. Recent signals, including stabilization in miles driven
and increased consumer confidence indicate that it is possible there will be a recovery of volume in the
future. This will be partially driven by the confidence of the consumer who has delayed tire
purchases. The Company is continuing to focus on implementing its plan that will position it to
capitalize on future opportunities.
Maintaining adequate levels of liquidity will be a primary focus for the Company and it will
continue to rigorously control all cash expenditures. Expansion and other uses of capital
including share purchases and debt prepayments are likely to be restricted until capital markets
resume a more normal level of activity.
Raw material prices are lower than the historic highs of 2008. It is difficult to accurately
forecast raw material prices but, as demand for commodities increase, it is likely that the prices
for raw materials will increase.
Additionally, the Company continues to be cautious in its expectations of future profitability
because of the uncontrollable factors which impact this industry: consumer confidence, gasoline
prices, raw material cost volatility, intense competition and currency fluctuations.
20
Liquidity and Capital Resources
Generation and uses of cash Net cash provided by operating activities of continuing operations
was $33 million in the first three months of 2009, an improvement of $81 million from the first
three months of 2008. The change in inventories was the primary reason for this improvement.
Net cash used in investing activities during the first quarter of 2009 reflects capital
expenditures of $17 million, a reduction of $15 million from 2008 levels. Also, in 2008 the
Company made the final payment associated with the purchase of Cooper Chengshan.
The issuances of debt in 2008 relate to the Companys operations in China. During the first
quarter of 2009, the Companys Asian subsidiaries repaid $21.7 million and refinanced $90.7 million
of debt reducing outstanding debt balances by $25.8 million, after the impacts of currency exchange
fluctuations.
During the first quarter of 2008, the Company repurchased $14.0 million of its Senior Notes due in
2009 and repurchased 803,300 shares of its common stock for $13.9 million. The Company has
remaining authorization to repurchase $104 million of debt and $40 million for share repurchases
but the Company has temporarily suspended its debt and share repurchase programs.
During the first quarter of 2008, the Companys Cooper Kenda joint venture received $4.3 million of
capital contributions from its joint venture partner.
Dividends paid on the Companys common shares in the first quarter of 2008 and 2009 were $6.2
million.
Available credit facilities Domestically, the Company has a revolving credit facility with a
consortium of six banks that provides up to $200 million based on available collateral and expires
November 9, 2012. The Company also has an accounts receivable securitization facility with a $125
million limit with a September 2010 maturity. These credit facilities remain undrawn and have no significant financial covenants until available credit is less than specified amounts.
The Companys consolidated joint ventures in Asia have annual renewable unsecured credit lines that
provide up to $200 million of borrowings and do not contain financial covenants.
Available cash and contractual commitments At March 31, 2009, the Company had cash and cash
equivalents of $233 million. The Companys additional borrowing capacity based on eligible collateral through use of its credit
facility with its bank group and its accounts receivable securitization facility at March 31, 2009
was $240 million. The additional borrowing capacity on the Asian credit lines totaled $77 million.
The Company expects capital expenditures for 2009 to be in the $100 to $120 million range of which
approximately $47 million will be in consolidated entities where the Companys ownership is at or
near 50 percent.
21
The following table summarizes long-term debt at March 31, 2009:
|
|
|
|
|
Parent company
|
|
|
|
|
7.75% unsecured notes due December 2009 |
|
$ |
96.9 |
|
8% unsecured notes due December 2019 |
|
|
173.6 |
|
7.625% unsecured notes due March 2027 |
|
|
116.9 |
|
Capitalized leases and other |
|
|
5.1 |
|
|
|
|
|
|
|
|
392.5 |
|
|
|
|
|
|
Subsidiaries |
|
|
|
|
3.693% to 5.58% unsecured notes due in 2009 |
|
|
33.3 |
|
3.718% to 7.47% unsecured notes due in 2010 |
|
|
14.9 |
|
5.4% to 7.56% unsecured notes due in 2011 |
|
|
18.2 |
|
5.4% unsecured notes due in 2012 |
|
|
10.2 |
|
|
|
|
|
|
|
|
76.6 |
|
Less current maturities |
|
|
140.7 |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
328.4 |
|
|
|
|
|
|
|
|
|
|
Contingencies
The Company is a defendant in various products liability claims brought in numerous jurisdictions
in which individuals seek damages resulting from automobile accidents allegedly caused by defective
tires manufactured by the Company. Each of the products liability claims faced by the Company
generally involve different types of tires, models and lines, different circumstances surrounding
the accident such as different applications, vehicles, speeds, road conditions, weather conditions,
driver error, tire repair and maintenance practices, service life conditions, as well as different
jurisdictions and different injuries. In addition, in many of the Companys products liability
lawsuits the plaintiff alleges that his or her harm was caused by one or more co-defendants who
acted independently of the Company. Accordingly, both the claims asserted and the resolutions of
those claims have an enormous amount of variability. The aggregate amount of damages asserted at
any point in time is not determinable since often times when claims are filed, the plaintiffs do
not specify the amount of damages. Even when there is an amount alleged, at times the amount is
wildly inflated and has no rational basis.
Pursuant to applicable accounting rules, the Company accrues the minimum liability for each known
claim when the estimated outcome is a range of possible loss and no one amount within that range is
more likely than another. The Company uses a range of settlements because an average settlement
cost would not be meaningful since the products liability claims faced by the Company are unique
and widely variable. The cases involve different types of tires, models and lines, different
circumstances surrounding the accident such as different applications, vehicles, speeds, road
conditions, weather conditions, driver error, tire repair and maintenance practices, service life
conditions, as well as different jurisdictions and different injuries. In addition, in many of the
Companys products liability lawsuits the plaintiff alleges that his or her harm was caused by one
or more co-defendants who acted independently of the Company. Accordingly, the claims asserted and
the resolutions of those claims have an enormous amount of variability. The costs have ranged from
zero dollars to $12 million in one case with no average that is meaningful. No specific accrual
is made for individual unasserted claims or for premature claims, asserted claims where the minimum
information needed to evaluate the probability of a liability is not yet known. However, an
accrual for such claims based, in part, on managements expectations for future litigation activity
and the settled claims history is maintained. Because of the speculative nature of litigation in
the United States, the Company does not believe a meaningful aggregate range of potential loss for
asserted and unasserted claims can be determined. The Companys experience has demonstrated that
its estimates have been reasonably
accurate and, on average, cases are settled at amounts close to the reserves established. However,
it is possible an individual claim from time to time may result in an aberration from the norm and
could have a material impact.
22
Forward-Looking Statements
This report contains what the Company believes are forward-looking statements, as that term is
defined under the Private Securities Litigation Reform Act of 1995, regarding projections,
expectations or matters that the Company anticipates may happen with respect to the future
performance of the industries in which the Company operates, the economies of the United States and
other countries, or the performance of the Company itself, which involve uncertainty and risk.
Such forward-looking statements are generally, though not always, preceded by words such as
anticipates, expects, believes, projects, intends, plans, estimates, and similar
terms that connote a view to the future and are not merely recitations of historical fact. Such
statements are made solely on the basis of the Companys current views and perceptions of future
events, and there can be no assurance that such statements will prove to be true. It is possible
that actual results may differ materially from those projections or expectations due to a variety
of factors, including but not limited to:
|
|
changes in economic and business conditions in the world; |
|
|
the failure to achieve expected sales levels; |
|
|
consolidation among the Companys competitors and customers; |
|
|
technology advancements; |
|
|
the failure of the Companys suppliers to timely deliver products in accordance with
contract specifications; |
|
|
changes in interest and foreign exchange rates; |
|
|
changes in the Companys customer relationships, including loss of particular business for
competitive or other reasons; |
|
|
the impact of reductions in the insurance program covering the principal risks to the
Company, and other unanticipated events and conditions; |
|
|
volatility in raw material and energy prices, including those of steel, crude petroleum and
natural gas and the unavailability of such raw materials or energy sources; |
|
|
the inability to obtain and maintain price increases to offset higher production or
material costs; |
|
|
increased competitive activity including actions by larger competitors or low-cost
producers; |
|
|
the inability to recover the costs to develop and test new products; |
|
|
the risks associated with doing business outside of the United States; |
|
|
changes in pension expense and/or funding resulting from investment performance of the
Companys pension plan assets and changes in discount rate, salary increase rate, and expected
return on plan assets assumptions, or changes to related accounting regulations; |
|
|
government regulatory initiatives, including regulations under the TREAD Act; |
|
|
the impact of labor problems, including a strike brought against the Company or against one
or more of its large customers or suppliers; |
|
|
litigation brought against the Company including products liability; |
|
|
an adverse change in the Companys credit ratings, which could increase its borrowing costs
and/or hamper its access to the credit markets; |
|
|
changes to the credit markets and/or access to those markets; |
|
|
inaccurate assumptions used in developing the Companys strategic plan or the inability or
failure to successfully implement the Companys strategic plan including closure of the
Albany, Georgia facility; |
|
|
inability to adequately protect the Companys intellectual property rights; |
|
|
failure to successfully integrate acquisitions into operations or their related financings
may impact liquidity and capital resources; |
|
|
inability to use deferred tax assets and; |
|
|
changes in the Companys relationship with joint venture partners. |
It is not possible to foresee or identify all such factors. Any forward-looking statements in this
report are based on certain assumptions and analyses made by the Company in light of its experience
and perception of historical
trends, current conditions, expected future developments and other factors it believes are
appropriate in the circumstances. Prospective investors are cautioned that any such statements are
not a guarantee of future performance and actual results or developments may differ materially from
those projected.
23
The Company makes no commitment to update any forward-looking statement included herein or to
disclose any facts, events or circumstances that may affect the accuracy of any forward-looking
statement.
Further information covering issues that could materially affect financial performance is contained
in the Companys periodic filings with the U. S. Securities and Exchange Commission (SEC).
Item 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
There have been no material changes in market risk at March 31, 2009 from those detailed in the
Companys Annual Report on Form 10-K filed with the SEC for the year ended December 31, 2008.
Item 4. CONTROLS AND PROCEDURES
Pursuant to the requirements of the Sarbanes-Oxley Act of 2002, the Companys management, with the
participation of the Chief Executive Officer and Chief Financial Officer of the Company, have
evaluated, as of the end of the period covered by this Quarterly Report on Form 10-Q, the
effectiveness of the Companys disclosure controls and procedures, including its internal controls
and procedures. Based upon that evaluation, the Chief Executive Officer and the Chief Financial
Officer have concluded that, as of the end of such period, the Companys disclosure controls and
procedures were effective in identifying the information required to be disclosed in the Companys
periodic reports filed with the SEC, including this Quarterly Report on Form 10-Q, and ensuring
that such information is recorded, processed, summarized and reported within the time periods
specified in the SECs rules and forms.
There have been no changes in the Companys internal control over financial reporting during the
first quarter of 2009 that have materially affected, or are reasonably likely to materially affect,
the Companys internal control over financial reporting.
Part II. OTHER INFORMATION
Item 1. LEGAL PROCEEDINGS
The Company is a defendant in various judicial proceedings arising in the ordinary course of
business. A significant portion of these proceedings are products liability cases in which
individuals involved in vehicle accidents seek damages resulting from allegedly defective tires
manufactured by the Company. In the future, products liability costs could have a materially
greater impact on the consolidated results of operations and financial position of the Company than
in the past.
The
Company is a party to the case of Cates, et al as well as a
related lawsuit, Johnson, et al. See Footnote 12 for a discussion of this litigation.
Item 1A. RISK FACTORS
At March 31, 2009, the Company has updated the risk factors related to the Company and its
subsidiaries which follow:
24
The Company is facing heightened risks due to the current business environment.
The subprime mortgage crisis, decline in housing markets and disruptions in the financial markets,
including the bankruptcy, restructuring, sale or acquisition of major financial institutions, may
adversely affect the availability of credit already arranged, and the availability and cost of
credit in the future. The disruptions in the financial markets also have affected business and
consumer spending patterns. These disruptions could result in further volatility in raw material
costs, reductions in sales of the Companys products, reductions in asset values, longer sales
cycles, and increased price competition, as well as reductions in the borrowing base under the
Companys credit facilities. There can be no assurances that U.S. and non-U.S. governmental
responses to the disruptions in the financial markets will restore business or consumer confidence,
stabilize markets or increase liquidity and the availability of credit.
The deterioration in the macroeconomic environment, including disruptions in the credit markets, is
also impacting the Companys customers and retail consumers. Similarly, these macroeconomic
disruptions are also impacting the Companys suppliers. Depending upon the severity and duration
of these factors, the Companys profitability and liquidity position could be negatively impacted.
The above factors have created overcapacity in the industry which may lead to significantly
increased price competition and product discounts, resulting in lower margins in the business.
Pricing volatility for raw materials, including rubber and carbon black, could result in increased
costs and may affect the Companys profitability.
The pricing volatility for natural rubber and petroleum-based materials contribute to the
difficulty in managing the costs of raw materials. Costs for certain raw materials used in the
Companys operations, including natural rubber, chemicals, carbon black, steel reinforcements and
synthetic rubber remain volatile. Increasing costs for raw materials supplies will increase the
Companys production costs and affect its margins and results of operations if the Company is
unable to pass the higher production costs on to its customers in the form of price increases.
Further, if the Company is unable to obtain adequate supplies of raw materials in a timely manner,
its operations could be interrupted. In recent years, the severity of hurricanes and the
consolidation of the supplier base have had an impact on the availability of raw materials.
If the price of natural gas or other energy sources increases, the Companys operating expenses
could increase significantly.
The Companys eight manufacturing facilities rely principally on natural gas, as well as electrical
power and other energy sources. High demand and limited availability of natural gas and other
energy sources have resulted in significant increases in energy costs in the past several years,
which have increased the Companys operating expenses and transportation costs. Overall, the
Companys energy costs were at historically high levels on average during 2008. Increasing energy
costs would increase the Companys production costs and adversely affect its margins and results of
operations.
Further, if the Company is unable to obtain adequate sources of energy, its operations could be
interrupted.
The Companys industry is highly competitive, and it may not be able to compete effectively with
low-cost producers and larger competitors.
The replacement tire industry is a highly competitive, global industry. Some of the Companys
competitors are large companies with relatively greater financial resources. Some of the Companys
competitors have operations in lower-cost countries. Increased competitive activity in the
replacement tire industry has caused, and will continue to cause, pressures on the Companys
business. The Companys ability to compete successfully will depend in part on its ability to
reduce costs by reducing excess capacity, leveraging global purchasing of raw materials, improving
25
productivity, eliminating redundancies and increasing production at low-cost supply sources. If
the Company is unable to offset continued pressures with improved operating efficiencies and
reduced spending, its sales, margins, operating results and market share would decline.
The Company may be unable to recover new product development and testing costs, which could
increase the cost of operating its business.
The Companys business strategy emphasizes the development of new equipment and new products and
using new technology to improve quality and operating efficiency. Developing new products and
technologies requires significant investment and capital expenditures, is technologically
challenging and requires extensive testing and accurate anticipation of technological and market
trends. If the Company fails to develop new products that are appealing to its customers, or fails
to develop products on time and within budgeted amounts, the Company may be unable to recover its
product development and testing costs.
The Company conducts its manufacturing, sales and distribution operations on a worldwide basis and
is subject to risks associated with doing business outside the United States.
The Company has operations worldwide, including in the U.S., the United Kingdom, continental
Europe, Mexico and Asia (primarily in China). The Company has expanded its operations in Asia,
constructed a manufacturing plant in China and invested in a tire manufacturing facility in Mexico.
There are a number of risks in doing business abroad, including political and economic
uncertainty, social unrest, shortages of trained labor and the uncertainties associated with
entering into joint ventures or similar arrangements in foreign countries. These risks may impact
the Companys ability to expand its operations in Asia and elsewhere and otherwise achieve its
objectives relating to its foreign operations. In addition, compliance with multiple and
potentially conflicting foreign laws and regulations, import and export limitations and exchange
controls is burdensome and expensive. The Companys foreign operations also subject it to the
risks of international terrorism and hostilities and to foreign currency risks, including exchange
rate fluctuations and limits on the repatriation of funds.
The Companys expenditures for pension and other postretirement obligations could be materially
higher than it has predicted if its underlying assumptions prove to be incorrect.
The Company provides defined benefit and hybrid pension plan coverage to union and non-union U.S.
employees and a contributory defined benefit plan in the U.K. The Companys pension expense and
its required contributions to its pension plans are directly affected by the value of plan assets,
the projected and actual rates of return on plan assets and the actuarial assumptions the Company
uses to measure its defined benefit pension plan obligations, including the discount rate at which
future projected and accumulated pension obligations are discounted to a present value. The
Company could experience increased pension expense due to a combination of factors, including the
decreased investment performance of its pension plan assets, decreases in the discount rate,
increases in the salary increase rate and changes in its assumptions relating to the expected
return on plan assets. The Company could also experience increased other postretirement expense
due to decreases in the discount rate and/or increases in the health care trend rate.
The market turmoil described in the first Risk Factor above caused disruption in the capital
markets and losses during 2008 in the Companys pension investments. At December 31, 2008, on a
global basis, the Companys pension funds obligations measured on a projected benefit obligation
basis, exceeded plan assets by $269 million compared to underfunding of $43 million at the end of
2007. The Companys minimum global pension funding requirements
are between $35 million and $40 million in 2009
and, based on current assumptions, higher levels in 2010 and thereafter.
In the event of further declines in the market value of the Companys pension assets, the Company
could experience changes to its Consolidated Balance Sheet which would include an increase to Other
long-term liabilities and a corresponding decrease in Stockholders equity through Other
comprehensive income.
In connection with the closure of the manufacturing facility in Albany, Georgia, the Company has
been engaged in discussions with the Pension Benefit Guarantee Corporation (PBGC) regarding the
potential for additional
26
pension funding obligations. The Companys current estimates of pension funding for 2009 include
amounts related to this initiative, however, if the PBGC determines additional pension funding is
necessary, the Company will be required to utilize cash to make such additional contributions and
such use of cash could have an adverse effect on the Companys results of operations, cash flow and
financial results.
Cooper and the United Steelworkers entered into a series of letter agreements beginning in 1991
establishing maximum annual amounts that Cooper would contribute for funding the cost of health
care coverage for certain union retirees who retired after specific dates. Prior to January 1,
2004, the maximum annual amounts had never been implemented. On January 1, 2004, however, Cooper
implemented the existing letter agreement according to its terms and began requiring these retirees
and surviving spouses to make contributions for the cost of their health care coverage.
On April 18, 2006, a group of Cooper union retirees and surviving spouses filed a lawsuit in the
U.S. District Court for the Northern District of Ohio on behalf of a purported class claiming that
Cooper was not entitled to impose any contribution requirement pursuant to the letter agreements
and that Plaintiffs were promised lifetime benefits, at no cost, after retirement under the terms
of the union-Cooper negotiated Pension and Insurance Agreements in effect at the time that they
retired.
On May 13, 2008, in the case of Cates, et al v. Cooper Tire & Rubber Company, the United States
District Court for the Northern District of Ohio entered an order holding that a series of pension
and insurance agreements negotiated by the Company and its various union locals over the years
conferred vested lifetime health care benefits upon certain Company hourly retirees. The court
further held that these benefits were not subject to the caps on the Companys annual contributions
for retiree health care benefits that the Company had negotiated with the union locals. Subsequent
to that order, the court granted the plaintiffs motion for class certification. The Company has
initiated the process of pursuing an appeal of the order to the Sixth Circuit of Appeals, while
simultaneously reviewing other means of satisfactorily resolving the case through settlement
discussions. As a result of the settlement discussions and in an attempt to resolve the claims
relating to health care benefits for all of the Companys hourly union-represented retirees, a
related lawsuit, Johnson, et al v. Cooper Tire & Rubber Company, was filed on February 3, 2009,
with the court on behalf of a different, smaller group of hourly union-represented retirees. The
second case has been stayed pending the parties settlement discussions.
In April, 2009, the parties negotiated a tentative agreement intended to resolve all related claims
for these matters. The tentative agreement, which is subject to various approvals, provides for 1)
specified payments to the plaintiffs and attorney fees and 2) modification to the Companys
approach and costs of providing future health care to specified current retiree groups which will
result in an amendment to the Companys retiree medical plan.
While the tentative agreement could be modified before it becomes effective and the related cases
are concluded, the Company believes it is probable that the related costs of resolving these cases
will be close to the amounts in the tentative agreement and, accordingly, has recorded $7.1 million
of expense during the first quarter relating to the specified payments and attorney fees. The
estimated present value of costs related to the plan amendment is expected to be approximately $7.7
million which has been reflected as an increase in the accrual for Other Post-employment Benefits
with an offset to the Accumulated Other Comprehensive Income component of Shareholders Equity and
will be amortized as a charge to operations over the remaining live expectancy of the affected plan
participants beginning with the effective date of the changes.
The Financial Accounting Standards Board may propose changes to the current manner in which pension
and other postretirement benefit plan costs are expensed. These changes could result in higher
pension and other postretirement costs.
Compliance with the TREAD Act and similar regulatory initiatives could increase the cost of
operating the Companys business.
The Company is subject to the Transportation Recall Enhancement Accountability and Documentation
Act, or the TREAD Act, which was adopted in 2000. Proposed and final rules issued under the TREAD
Act regulate test standards, tire labeling, tire pressure monitoring, early warning reporting, tire
recalls and record retention.
27
Compliance with TREAD Act regulations has increased, and will continue to increase, the cost of
producing and distributing tires in the U.S. Compliance with the TREAD Act and other federal,
state and local laws and regulations now in effect, or that may be enacted, could require
significant capital expenditures, increase the Companys production costs and affect its earnings
and results of operations.
In addition, while the Company believes that its tires are free from design and manufacturing
defects, it is possible that a recall of the Companys tires, under the TREAD Act or otherwise,
could occur in the future. A substantial recall could harm the Companys reputation, operating
results and financial position.
Beginning with the third quarter, 2003, the TREAD Act required that all tire companies submit
quarterly data to NHTSA on fatalities, injuries and property damage claims on tires. On July 22,
2008, the U.S. District Court of Appeals for the District of Columbia Circuit ruled that this data
is not subject to automatic exemption from disclosure made in response to requests under the
Freedom of Information Act. Consequently, the Companys data, which is unverified at the time of
submission to NHTSA, may be made public in the near future. The impact, if any, of this release on
current or future litigation or on future sales is not known at this time.
Any interruption in the Companys skilled workforce could impair its operations and harm its
earnings and results of operations.
The Companys operations depend on maintaining a skilled workforce and any interruption of its
workforce due to shortages of skilled technical, production and professional workers could
interrupt the Companys operations and affect its operating results. Further, a significant number
of the Companys U.S. employees are currently represented by unions. The labor agreement at
Findlay does not expire until October 2011 and the labor agreement at Texarkana does not expire
until January 2012. Although the Company believes that its relations with its employees are
generally good, the Company cannot provide assurance that it will be able to successfully maintain
its relations with its employees or its collective bargaining agreements with those unions. If the
Company fails to extend or renegotiate its agreements with the labor unions on satisfactory terms,
or if its unionized employees were to engage in a strike or other work stoppages, the Companys
business and operating results could suffer.
The Company has a risk of exposure to products liability claims which, if successful, could have a
negative impact on its financial position, cash flows and results of operations.
The Companys operations expose it to potential liability for personal injury or death as an
alleged result of the failure of or conditions in the products that it designs and manufactures.
Specifically, the Company is a party to a number of products liability cases in which individuals
involved in motor vehicle accidents seek damages resulting from allegedly defective tires that it
manufactured. Products liability claims and lawsuits, including possible class action litigation,
could have a negative effect on the Companys financial position, cash flows and results of
operations.
Those claims may result in material losses in the future and cause the Company to incur significant
litigation defense costs. Further, the Company cannot provide assurance that its insurance
coverage will be adequate to address any claims that may arise. A successful claim brought against
the Company in excess of its available insurance coverage may have a significant negative impact on
its business and financial condition.
Further, the Company cannot provide assurance that it will be able to maintain adequate insurance
coverage in the future at an acceptable cost or at all.
Capital and Financial Markets; Liquidity.
The Company periodically requires access to the capital and financial markets as a significant
source of liquidity for capital requirements that it cannot satisfy by cash on hand or operating
cash flows. As a result of the credit and liquidity crisis in the United States and throughout the
global financial system, substantial volatility in world capital markets and the banking industry
has occurred. This volatility and other events have had a significant negative impact on financial
markets, as well as the overall economy. From a financial perspective, this
28
unprecedented instability may make it difficult for the Company to access the credit market and to
obtain financing or refinancing, as the case may be, on satisfactory terms or at all. In addition,
various additional factors, including a deterioration of the Companys credit ratings or its
business or financial condition, could further impair its access to the capital markets. See also
related comments under There are risks associated with the Companys global strategy of using
joint ventures and partially owned subsidiaries below.
At March 31, 2009, the Company has $141 million of long-term debt maturing within one year, of
which approximately $97 million is in the parent company, and an additional $163 million of short
term notes payable in partially-owned, consolidated subsidiaries.
Additionally, any inability to access the capital markets, including the ability to refinance
existing debt when due, could require the Company to defer critical capital expenditures, reduce
or not pay dividends, reduce spending in areas of strategic importance, sell important assets or,
in extreme cases, seek protection from creditors.
If assumptions used in developing the Companys strategic plan are inaccurate or the Company is
unable to execute its strategic plan effectively, its profitability and financial position could
decline.
In February 2008, the Company announced its strategic plan which contains three imperatives:
Build a sustainable, competitive cost position,
Drive profitable top line growth, and
Build bold capabilities and enablers to support strategic goals.
On December 17, 2008, the Company announced its intent to close its Albany, Georgia manufacturing
facility. This initiative is discussed under Restructuring in the Management Discussion and
Analysis. Estimates of charges and cash outlays related to the plant closing are based on various
assumptions which could differ from actual costs and cash outlays required to complete the plant
closure.
If the assumptions used in developing the strategic plan or restructuring costs and cash outlays
vary significantly from actual conditions and/or the Company does not successfully execute specific
tactics supporting the plan or the transfer of products from the Albany, Georgia facility to its
other North America facilities, the Companys sales, margins and profitability could be harmed.
The Company may not be able to protect its intellectual property rights adequately.
The Companys success depends in part upon its ability to use and protect its proprietary
technology and other intellectual property, which generally covers various aspects in the design
and manufacture of its products and processes. The Company owns and uses tradenames and trademarks
worldwide. The Company relies upon a combination of trade secrets, confidentiality policies,
nondisclosure and other contractual arrangements and patent, copyright and trademark laws to
protect its intellectual property rights. The steps the Company takes in this regard may not be
adequate to prevent or deter challenges, reverse engineering or infringement or other violations of
its intellectual property, and the Company may not be able to detect unauthorized use or take
appropriate and timely steps to enforce its intellectual property rights. In addition, the laws of
some countries may not protect and enforce the Companys intellectual property rights to the same
extent as the laws of the United States.
The Company may not be successful in integrating future acquisitions into its operations, which
could harm its results of operations and financial condition.
The Company routinely evaluates potential acquisitions and may pursue acquisition opportunities,
some of which could be material to its business. While the Company believes there are a number of
potential acquisition candidates available that would complement its business, it currently has no
agreements to acquire any specific business or material assets other than as disclosed elsewhere in
this report. The Company cannot predict whether it will be successful in pursuing any acquisition
opportunities or what the consequences of any acquisition would be. Additionally, in any future
acquisitions, the Company may encounter various risks, including:
29
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the possible inability to integrate an acquired business into its operations; |
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increased intangible asset amortization; |
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diversion of managements attention; |
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loss of key management personnel; |
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unanticipated problems or liabilities; and |
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increased labor and regulatory compliance costs of acquired businesses. |
Some or all of those risks could impair the Companys results of operations and impact its
financial condition. These risks could also reduce the Companys flexibility to respond to changes
in its industry or in general economic conditions.
Future acquisitions and their related financings may adversely affect the Companys liquidity and
capital resources.
The Company may finance any future acquisitions, including those that are part of its Asian
strategy, from internally generated funds, bank borrowings, public offerings or private placements
of equity or debt securities, or a combination of the foregoing. Future acquisitions may involve
the expenditure of significant funds and management time. In connection with its acquisition of
Cooper Chengshan, beginning January 1, 2009 and continuing through December 31, 2011, the minority
interest partner has the right to sell and, if exercised, the Company has the obligation to
purchase, the remaining 49 percent minority interest share at a minimum price of $62.7 million.
Future acquisitions may also require the Company to increase its borrowings under its bank credit
facilities or other debt instruments, or to seek new sources of liquidity. Increased borrowings
would correspondingly increase the Companys financial leverage, and could result in lower credit
ratings and increased future borrowing costs.
The Company is required to comply with environmental laws and regulations that cause it to incur
significant costs.
The Companys manufacturing facilities are subject to numerous laws and regulations designed to
protect the environment, and the Company expects that additional requirements with respect to
environmental matters will be imposed on it in the future. Material future expenditures may be
necessary if compliance standards change or material unknown conditions that require remediation
are discovered. If the Company fails to comply with present and future environmental laws and
regulations, it could be subject to future liabilities or the suspension of production, which could
harm its business or results of operations. Environmental laws could also restrict the Companys
ability to expand its facilities or could require it to acquire costly equipment or to incur other
significant expenses in connection with its manufacturing processes.
A portion of the Companys business is seasonal, which may affect its period-to-period results.
Although there is year-round demand for replacement tires, demand for passenger replacement tires
is typically strongest during the third and fourth quarters of the year in the northern hemisphere
where the majority of the Companys business is conducted, principally due to higher demand for
winter tires during the months of August through November. The seasonality of this portion of the
Companys business may affect its operating results from quarter-to-quarter.
The realizability of deferred tax assets may affect the Companys profitability and cash flows.
A valuation allowance is required pursuant to SFAS No. 109, Accounting for Income Taxes, when,
based upon an assessment which is largely dependent upon objectively verifiable evidence including
recent operating loss history, expected reversal of existing deferred tax liabilities and tax loss
carry back capacity, it is more likely than not that some portion of the deferred tax assets will
not be realized. Deferred tax assets and liabilities are determined separately for each taxing
jurisdiction in which the Company conducts its operations or otherwise generates taxable income or
losses. In the United States, the Company has recorded significant deferred tax assets, the
largest of which relate to tax attribute carryforwards, products liabilities, pension and other
post
30
retirement benefit obligations. These deferred tax assets are partially offset by deferred tax
liabilities, the most significant of which relates to accelerated depreciation. Based upon this
assessment, the Company maintains a $222.8 million valuation allowance for the portion of U.S.
deferred tax assets exceeding deferred tax liabilities. In addition, the Company has recorded
valuation allowances of $8.1 million for net deferred tax assets primarily associated with losses
in foreign jurisdictions. As a result of changes in the amount of U.S and certain foreign net
deferred tax assets during the year, the valuation allowance was decreased in the first quarter
2009 by $0.4 million. The pension liability and associated deferred tax asset adjustment recorded
to equity as a result of SFAS No. 158, Employers Accounting for Defined Benefit Pension and Other
Postretirement Plans, accounts for $139.3 million of the total valuation allowance at March 31,
2009.
The impact of new accounting standards on determining pension and other postretirement benefit
plans expense may have a negative impact on the Companys results of operations.
The Company adopted SFAS No. 158 in December 2006 and the statement of financial position reflects
the impacts of this accounting standard.
The Financial Accounting Standards Board is considering the second part of its review of accounting
for pension and postretirement benefit plans. This second phase of this project may result in
changes to the current manner in which pension and other postretirement benefit plan costs are
expensed. These changes could result in higher pension and other postretirement costs.
There are risks associated with the Companys global strategy of using joint ventures and partially
owned subsidiaries.
The Companys strategy includes expanding its global footprint through the use of joint ventures
and other partially owned subsidiaries. These entities operate in countries outside of the U.S.,
are generally less well capitalized than the Company and bear risks similar to the risks of the
Company. However, there are specific additional risks applicable to these subsidiaries and these
risks, in turn, add potential risks to the Company. Such risks include: somewhat greater risk of
sudden changes in laws and regulations which could impact their competitiveness, risk of joint
venture partners or other investors failing to meet their obligations under related shareholders
agreements and risk of being denied access to the capital markets which could lead to resource
demands on the Company in order to maintain or advance its strategy. The Companys outstanding
notes and primary credit facility contain cross default provisions in the event of certain defaults
by the Company under other agreements with third parties, including certain of the agreements with
the Companys joint venture partners or other investors. In the event joint venture partners or
other investors do not satisfy their funding or other obligations and the Company does not or
cannot satisfy such obligations, the Company could be in default under its outstanding notes and
primary credit facility and, accordingly, be required to repay or refinance such obligations.
There is no assurance that the Company would be able to repay such obligations or that the current
noteholders or creditors would agree to refinance or to modify the existing arrangements on
acceptable terms or at all. For further discussion of access to the capital markets, see above
Capital and Financial Markets; Liquidity.
The two consolidated Chinese joint ventures have been financed in part using multiple loans from
several lenders to finance facility construction, expansions and working capital needs. These loans
are generally for terms of three years or less. Therefore, debt maturities occur frequently and
access to the capital markets is crucial to their ability to maintain sufficient liquidity to
support their operations.
In connection with its acquisition of Cooper Chengshan, beginning January 1, 2009 and continuing
through December 31, 2011, the minority interest partner has the right to sell and, if exercised,
the Company has the obligation to purchase, the remaining 49 percent minority interest share at a
minimum price of $62.7 million.
The minority investment in a tire plant in Mexico, which is not consolidated with the Companys
results, is being funded largely by loans from the Company. The amount of such loans fluctuates
with its results of operations and working capital needs and its ability to repay the existing
loans is heavily dependent upon successful operations and cash flows.
31
Item 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
(a) |
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The Companys Annual Meeting of Stockholders was held on May 5, 2009. |
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(b) |
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All of the nominees for directors, as listed below under (c) and on pages 3 and 4 of the
Companys Proxy Statement dated March 26, 2009, were elected. The following directors have
terms of office which continued after the Annual Meeting. |
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Roy V. Armes
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Steven M. Chapman |
Laurie J. Breininger
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Richard L. Wambold |
Thomas P. Capo
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Robert D. Welding |
(c) |
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A description of each matter voted upon at the Annual Meeting is contained on pages 3, 4 and
7 of the Companys Proxy Statement dated March 26, 2009, which pages are incorporated herein
by reference. |
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The number of votes cast by common stockholders with respect to each matter is as follows: |
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(i) |
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Election of directors |
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Term |
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Affirmative |
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Withheld |
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Expires |
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Votes |
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Votes |
John J. Holland |
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2012 |
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48,686,158 |
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1,589,155 |
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John F. Meier |
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2012 |
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47,347,003 |
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2,928,310 |
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John H. Shuey |
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2012 |
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47,464,680 |
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2,810,634 |
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At March 9, 2009, the record date, there were 58,948,505 shares of common stock
issued and outstanding and entitled to vote at the Annual Meeting. Each of the
directors received in excess of a majority of votes cast for their respective
election.
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(ii) |
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Ratification of the selection of the Companys independent auditors. The
votes that had been submitted on the proposal were as follows: |
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Affirmative Votes
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48,398,444 |
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Negative Votes
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1,676,012 |
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Abstentions
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200,855 |
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Item 6. EXHIBITS
(a) Exhibits
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(31.1)
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Certification of Chief Executive Officer pursuant to 18 U.S.C. Section 1350, as adopted
pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
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(31.2)
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Certification of Chief Financial Officer pursuant to 18 U.S.C. Section 1350, as adopted
pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 |
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(32)
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Certification of Chief Executive Officer and Chief Financial Officer pursuant to 18 U.S.C.
Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 |
32
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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COOPER TIRE & RUBBER COMPANY
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/s/ P. G. Weaver |
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P. G. Weaver
Vice President and Chief Financial Officer
(Principal Financial Officer) |
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/s/ R. W. Huber |
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R. W. Huber
Director of External Reporting
(Principal Accounting Officer) |
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May 6, 2009
(Date)
33